Cleco 110PTHD Series, Instruction Manual

Page 1: ...Instruction Manual P1886E EN 2008 07 For additional product information visit our website at http www cooperpowertools com 110PTHD 120PTHD Pulse shut off nutsetter...

Page 2: ...tural or machine readable language or to a data car rier whether electronic mechanical optical or otherwise without the express permission of Coo per Power Tools In the text 120PTHD stands for all of...

Page 3: ...ation 9 4 1 Ambient conditions 9 4 2 Air supply 9 4 3 Changing air inlet top buttom 120PTHDA only 9 4 4 Connect the tool 10 4 5 Setting up the tool 10 5 Troubleshooting 12 6 Maintenance 13 6 1 Service...

Page 4: ...886E_EN 120PTHD 0807IVZ fm 24 07 2008 8 4 Pulse unit 32 8 5 Equipment order list 34 9 Technical data 35 9 1 Dimensions 120PTHD in mm 35 9 2 Dimensions 120PTHDA in mm 36 9 3 Performance Data 36 10 Serv...

Page 5: ...e type of danger WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoid...

Page 6: ...you hear unusual noises or vibrations switch off the tool immediately Shut off the air supply immediately Before carrying out repairs adjusting the torque or replacing screw bits disconnect the tool...

Page 7: ...0PTHD is designed exclusively for fastening and releasing threaded fasteners Do not use it as a hammer Do not open it or modify it structurally Do not use it in areas where there is a risk of explosio...

Page 8: ...Setting the torque page 10 3 Speed adjustment see 4 5 2 Changing the speed page 11 4 Air inlet 5 Connection for Pneumatic Torque Verifier TVP100 signal connection kit order no 934918 optional 6 Start...

Page 9: ...fast A F 17 Screw screwed plug into air inlet at the top Ambient temperature 41 F 5 C to a maximum of 104 F 40 C Permissible relative humidity 25 to 90 non condensing Parameter Data Air hose Inner di...

Page 10: ...kwise and coun terclockwise rotation at maximum speed see 4 5 2 Changing the speed page 11 Check the speed at the output drive Target n 5500 300 rpm CAUTION Danger of injury from unintended startup Sh...

Page 11: ...ge 12 7 In case of deviations correct the torque setting 8 Repeat the rundown Requirement Measure Better shut off accuracy particularly for hard joints Increase the number of pulses per rundown Recomm...

Page 12: ...ncrease the working pressure Reverse button is not at the detent Turn the reverse button to the detent Excessive transmission damping due to extension and worn socket Increase the speed see 4 5 2 Chan...

Page 13: ...unintentional activation before service disconnect the tool from the compressed air supply Mainte nance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the...

Page 14: ...nds soft joint and 3 completed shifts per day and 750 rundowns per shift You have to carry out the maintenance measures marked W2 after an operating time of 133 days Factor Value assumed in 6 1 Mainte...

Page 15: ...piston reaches the limit stop oil must be refilled the next time see 6 3 Refilling oil page 16 1 2 Align both ends as shown in the illustra tion 3 4 Turn 68 clockwise till the detent 5 Turn 68 approx...

Page 16: ...list page 34 2 Oil filling device without filling piece 1 3 Filling piece asm 1 4 Oil order no 925715 ESSO UNIVIS HVI26 approx 2 1 qt 2 liters temperature 68 9 F 20 5 C 5 Quick disconnect coupling 6 W...

Page 17: ...pressure of 13 psi 90 kPa 10 Wait approx 2 minutes until the number of vacuum bubbles has reduced significantly 11 Close the shut off valve 7 slowly The gauge shows atmospheric pressure again Missing...

Page 18: ...18 P1886E EN 2008 07 86c_Wartung en bedingt fm 24 07 2008 Maintenance 6...

Page 19: ...r instructions 7 7 Repair instructions Refer also to 8 Spare parts page 25 and 8 5 Equipment order list page 34 7 1 Disassembling the motor unit 7 2 Disassembling the throttle valve Changing blades Ch...

Page 20: ...nly if filling is guaranteed with oil filling device see 6 3 Refilling oil page 16 The pulse unit must have cooled to room temperature CAUTION Always carry out assembly according to the exploded drawi...

Page 21: ...on Y 3 Press in 59 again if nec see dimension X 4 Press 61 against 60 until flush 55 59 C4 C5 C6 C7 C8 54 59 54 X Dimension X 0 00 to 0 00236 0 00 to 0 06 mm Y Test force 1 12 3 37 lbf 5 15 N Y Dimens...

Page 22: ...886E EN 2008 07 86d_Reparatur en bedingt fm 24 07 2008 Repair instructions 7 7 4 2 Assembling the shut off piston 1 2 3 4 5 49 3 48 Do not use grease to hold the balls in place 44 45 47 Size 4 59 44 4...

Page 23: ...2008 07 23 Repair instructions 7 7 4 3 Assembling the actuating ring 1 2 3 4 5 6 E 32 60 56 55 47 44 34 40 E 32 click 33 3 44 47 Dimension X 0 059 0 0059 34 34 Dimension X 34 0 053 1 35 mm 935465 0 05...

Page 24: ...ns 7 7 5 Assembling the pulse unit 7 5 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and o rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 73 F1 73...

Page 25: ...decreased performance and an increased need for maintenance Installing replacement parts from other manufacturers will void all manufacturer s warranties We would be glad to prepare a special quote fo...

Page 26: ...8 11 10 12 1 2 16 24 25 22 23 26 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 935490 SW2 OFF 20 2 Nm 14 8 1 5 lbf ft SW17 OFF 1 5 0 2 Nm 1 1 0 15 lbf ft 931030 SW2 5 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 1 ISO 4757 5 1 cli...

Page 27: ...05599 1 K1 retaining ring 11 X1 IR 9 S905998 1 K1 set bolt M 4X4 10 935613 1 reverse button 11 931792 1 countersunk screw M 3X 14 12 935442 1 suspension bail 13 935482 1 K1 compression spring 0 5 X 6...

Page 28: ...28 P1886E EN 2008 07 86e_Ersatzteile en fm 24 07 2008 Spare parts 8 8 2 Pistol grip 120PTHDA...

Page 29: ...031 1 K1 screen 8 905599 1 K1 retaining ring 11 X1 IR 9 S905998 1 K1 set bolt M 4X4 10 935613 1 reverse button 11 931792 1 countersunk screw M 3X 14 12 935442 1 suspension bail 13 935482 1 K1 compress...

Page 30: ...EN 2008 07 86e_Ersatzteile en fm 24 07 2008 Spare parts 8 8 3 Motor unit 935657 Axial clearance see 7 4 1 Assembling the end plate page 21 Reference dimension X see 7 4 3 Assembling the actuating ring...

Page 31: ...1 K1 compression spring 0 7 X 14 5 X 17 40 935491 1 torque adjustment screw asm 41 902862 1 K1 retaining ring 10 X1 AR 44 935431 1 shut off piston 45 926570 1 K1 o ring 10 X1 47 935614 1 air distribu...

Page 32: ...77 78 74 76 75 79 85 81 82 83 84 70 80 90 89 87 94 93 92 73 73 70 101 OFF 1 0 3 Nm 0 75 0 25 lbf ft 935490 SW2 OFF fest tight 902904 53 3 7 Tightening torque see 7 5 Assembling the pulse unit page 24...

Page 33: ...5916 1 control blade asm 76 935726 2 K2 compression spring 0 45 X 2 8 X 48 6 77 935915 2 hydraulic blade 78 935918 1 control blade asm 79 935612 1 control disc 80 917793 8 K2 ball 2 500MM 81 935608 1...

Page 34: ...8538 Assembly Disassembly motor unit C1 933486 Support C2 933483 Semi monocoque pair C3 933480 Punch C4 933472 Support 0 mm C5 933473 Support 0 02 mm C6 933474 Support 0 04 mm C7 933475 Support 0 06 m...

Page 35: ...86f_TechnDaten en fm 24 07 2008 P1886E EN 2008 07 35 Technical data 9 9 Technical data 9 1 Dimensions 120PTHD in mm Abb 9 1...

Page 36: ...ance Data Order no Recommended torque range Free speed Air consumption ft lbf Nm 10 9 ft3 min m3 min min max rpm mm lb kg Free speed Pulses 120PTHD554 1 2 55 75 89 120 5500 M12 3 7 1 70 30 0 85 23 0 6...

Page 37: ...improper disposal The components and auxiliary materials of a machine incorporate risks to health and the envi ronment Catch auxiliary materials oils greases when drained and dispose of them properly...

Page 38: ...l Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Cooper Power Tools 4121 North Atlantic Blvd Auburn Hills MI 48326 USA Tel 248 391 3700 Fax 248 391 6295 Sales Service Cen...