Cleco 19RAA02AH2, Service Manual

Page 1: ...For additional product information visit our website at http www apextoolgroup com Service Manual PL12 1014EN 10 16 2014 19RA Series Right Angle Nutrunner ...

Page 2: ...of the right angle pneumatic nutrunner as described in this manual Ú indicates a required action indicates a list indicates a reference number from the exploded parts drawings Arial indicates an important feature or instruction written in Arial Bold Identification graphic indicates a directional movement ò indicates a function or force Copyright protection Apex Tool Group LLC reserves the right to...

Page 3: ... A Clecomatic Clutch S Stall Maximum Torque 02 2 1 Nm 02 2 7 Nm 03 3 1 Nm 03 3 2 Nm 04 4 8 Nm 04 3 6 Nm 05 5 7 Nm 05 5 2 Nm 06 6 0 Nm 06 6 2 Nm 07 6 8 Nm 09 8 5 Nm 11 11 Nm 12 11 Nm Right Angle Head AM Medium Duty AH Heavy Duty Output Drive 2 1 4 Square Drive AM AH 3 3 8 Square Drive AH 516 5 16 Internal Hex AM Q Quick Change Spindle AH AH2 Head max torque 50 in lbs 19RAA 19RAS ...

Page 4: ...torage 8 3 Product description 8 3 1 General description 8 3 2 Operation and functional elements 9 4 Accessories 9 5 Before initial operation 10 5 1 Ambient conditions 10 5 2 Air supply 10 5 3 Connecting the air supply to the tool 10 5 4 Tool set up 10 5 4 1 Setting the torque 10 6 First operation 11 6 1 Puting into use 11 7 Troubleshooting 11 8 Maintenance 11 8 1 Service schedule 12 8 1 1 Calcula...

Page 5: ...26 10 10 301982PT Clecomatic clutch assembly 28 301992PT Clecomatic clutch assembly 28 10 11 301978PT Clecomatic clutch assembly 30 10 12 936566PT AM2 Attachment 1 4 square drive 32 10 13 936530PT AH2 Attachment 1 4 square drive 34 936531PT AH3 Attachment 3 8 square drive 34 302030PT AHQ Attachment Quick Change 34 10 14 201711 AM516 Attachment 5 16 Internal Hex 36 11 Technical data 38 11 1 19RAA S...

Page 6: ...actices All personnel involved with the installation operation or maintenance of these tools must read and understand all safety instructions contained in this manual Failure to comply with these instructions could result in serious injury or property damage These safety instructions are not intended to be all inclusive Study and comply with all applicable National State and Local regulations Work...

Page 7: ...y for fastening and releasing threaded fasteners The 19RAA series nutrunners are equipped with an adjustable Clecomatic clutch The tool will shut off the instant the clutch reaches its adjustable preset torque This action provides an accurate method of controlling torque without sacrificing tool speed The 19RAS series are stall type nutrunners The tool runs down the fastener until the torque resis...

Page 8: ...rm storage less than 2 hours and protection against damage Ú Place the 19RA in a location on the workbench to avoid accidental depression of the lever or ÚSuspend the 19RA from a suitable balancer or tool positioner For storage longer than 2 hours Ú Disconnect the air supply from the 19RA 3 Product description 3 1 General description Right angle pneumatic powered nutrunner Lever actuated Clockwise...

Page 9: ...Ref Description 1 Air Inlet 2 Reversing Ring 3 Throttle Lever 4 Motor and Gearing 5 Clecomatic Clutch 19RAA models 6 Right Angle Nutrunner Attachment 7 Square Drive Output Spindle Non Reversible Kit Part Number 207030 Torque Signal Kit 19RAA Clecomatic clutch models only Part Number 301106 Exhaust Overhose Part Number 207019 TVP 100 Series Torque Verifier Part Number TVP 110 15 U 115VAC EN TVP 110...

Page 10: ...ing to the tool Ú Securely connect the air hose to the tool Ú Turn on the compressed air 5 4 Tool set up The tool must be configured for the application 5 4 1 Setting the torque Danger of injury from accidental start up Turn off the compressed air before adjusting the clutch Ú Using the clutch adjustment tool provided turn clockwise for maximum torque or counter clockwise for minimum torque Note F...

Page 11: ...tool air inlet Reversing ring out of position Ú Make sure the reversing ring is in the clockwise or counterclockwise position Trip rod spring out of position Ú Tool disassembly required Broken gears Ú Tool disassembly required parts replacement Torque set to high Ú Reduce the torque setting Working pressure 58 psi 400 kPa Ú Increase the working air pressure Teeth on adjusting wrench worn or broken...

Page 12: ...pter for a secure fit Check the maximum free speed W2 500 000 Ú Ú Ú Check individual parts and replace if necessary Replace O rings and seals Clean bronze mufflers W3 1 000 000 Ú Ú Ú Ú Ú Ú Check individual parts and replace if necessary Throttle valve Motor Gearing Clutch 19RAA Angle attachment Designation Part No Packaged Designation Vendor 540450 18 oz 0 51 kg Black Pearl EP NLGI 0 Chevron 54039...

Page 13: ...Motor disassembly and reassembly 9 2 Trip rod sizing Disassembly R Replace 1 2 Off Off Reassembly 1 2 3 4 0010 254mm to 0015 031mm 19RAS Models Position head without trip rod installed Tighten all joints Until tool starts 3 4 to 1 turn Remove this amount of material from the trip rod ...

Page 14: ...AM2 19RAA02AH 19RAA03AM2 19RAA03AH 19RAA04AM2 19RAA05AM 19RAA06AH 19RAA07AH 19RAA09AH 19RAA11AH 19RAA12AH Cleco Spare Parts 19 20 20 8 9 23 24 25 14 28 10 19 11 17 27 21 22 12 26 15 16 18 13 7 6 5 4 3 2 1 30 Note Maximum torque exceeds the rated torque of the AH2 Angle Head ...

Page 15: ...1 Reversing Valve 12 203528PT 1 1 Lever 13 205968 1 1 Inlet Adapter 14 207035 1 3 O Ring 15 205971 1 1 Actuator Pin 16 203525 1 3 Shut Off Spring 17 203529 1 1 Shut Off Valve 18 869201 1 3 Shut Off Valve Seal 19 60351 3 9 O Ring 20 205969 2 2 Bronze Muffler 21 205996 1 1 Muffler Spacer 22 844083 1 1 Lever Pin 23 869171 1 3 Screen 24 1001234 1 3 Compression Spring 25 01 2518 1 1 Poppet Valve 26 847...

Page 16: ... 19RAS02AH3 19RAS03AM2 19RAS04AH 19RAS05AM2 19RAS06AH Cleco Spare Parts 15 16 16 7 8 19 20 21 13 23 9 15 10 17 18 11 22 14 12 6 5 2 3 4 1 Note Maximum torque exceeds the rated torque of the AH2 Angle Head 26 25 10 2 19RAS Series Nutrunner ...

Page 17: ...205984PT 1 Reversing Valve 11 203528PT 1 1 Lever 12 205968 1 1 Inlet Adapter 13 207035 1 3 O Ring 14 205971 1 1 Actuator Pin 15 60351 3 9 O Ring 16 205969 2 2 Bronze Muffler 17 205996 1 1 Muffler Spacer 18 844083 1 1 Lever Pin 19 869171 1 3 Screen 20 1001234 1 3 Compression Spring 21 01 2518 1 1 Poppet Valve 22 847675 1 3 Valve Seal 23 B141L 1 1 Screw 24 931962 1 1 Suspension Bail not shown 25 540...

Page 18: ...Page 18 PL12 1014EN 10 16 2014 Cleco Spare Parts 6 4 8 1 9 5 2 6 5 7 3 10 3 Motor Assembly ...

Page 19: ...Pin Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 3 Motor Assembly Ref Number X Cleco Spare Parts Table 10 3 Ref Description 19RAA04AM2 19RAA06AH 19RAA12AH 19RAA02AM2 19RAA02AH 19RAA05AM 19RAA07AH 19RAA09AH 19RAA03AM2 19RAA03AH 19RAA11AH 19RAS02AH3 19RAS03AM2 19RAS04AH 19RAS05AM2 19RAS06AH Motor Assembly 1 301974PT 1 301972PT 1 301973PT 1 301972PT 1 301973PT ...

Page 20: ...Models 19RAA02AM2 19RAA02AH 19RAS02AH3 Models 19RAA03AM2 19RAA03AH 19RAS03AM2 19RAS04AH 2 3 4 1 6 5 7 2 4 3 L Lubricate with 540450 Grease 18 oz can L L L Lubricate with 540450 Grease 18 oz can L L 10 4 301967PT Gearing Assembly 10 5 301086 Gearing Assembly ...

Page 21: ...Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 4 301967PT Gearing Assembly Ref Number X EN Description 301086 1 Gear Case Assembly 1 203646 1 End Plate Spacer 2 833862 3 6 Needle Roller 3 869155 1 Spider 4 869163 3 6 Idler Gear 18 9T 5 205966 1 Gear Case 6 847595 1 2 Ball Bearing 7 619017 1 2 Retaining Ring Quantity X Recommended Spare Parts quantity shown based ...

Page 22: ...s 19RAA04AM2 19RAA06AH 19RAS05AM2 19RAS06AH Models 19RAA05AM 19RAA07AH 19RAA09AH 2 6 7 8 1 8 6 5 7 2 4 3 L Lubricate with 540450 Grease 18 oz can L Lubricate with 540450 Grease 18 oz can L L L L L L L L L 10 6 301968PT Gearing Assembly 10 7 301969PT Gearing Assembly ...

Page 23: ... Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 6 301968PT Gearing Assembly Ref Number X EN Description 301969PT 1 Gear Case Assembly 28 484 1 1 204136PT 1 End Plate Spacer 2 205963 1 Gear Case 3 619017 1 2 Retaining Ring 4 847595 1 2 Ball Bearing 5 207616PT 3 6 Idler Gear 14T 6 207617PT 1 Open Spider 7 207618PT 1 Open Spider 8 207619PT 3 6 Idler Gear 16T Quantit...

Page 24: ...Page 24 PL12 1014EN 10 16 2014 Cleco Spare Parts Models 19RAA11AH 4 2 10 4 1 3 L Lubricate with 540450 Grease 18 oz can L L L 5 L 6 7 8 L 11 L 9 L 11 L 6 7 10 8 302016PT Gearing Assembly ...

Page 25: ...7691PT 3 6 Idler Gear 18T and 9T 5 205966 1 Gear Case 6 847595 2 4 Ball Bearing 7 619017 2 4 Retaining Ring 8 207702PT 1 Gear Case 9 204282 1 Gear Cage Spider 10 844111 3 6 Dowel Pin 11 203623PT 3 6 Idler Gear 14T Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 8 302016PT Gearing Assembly Ref Number X Cleco Spare Parts ...

Page 26: ...Page 26 PL12 1014EN 10 16 2014 Cleco Spare Parts Models 19RAA12AH 2 1 L Lubricate with 540450 Grease 18 oz can L 8 3 L 5 4 7 L 6 L 7 L 6 L 7 L 10 9 301970PT Gearing Assembly ...

Page 27: ... 1 2 Pinion Gear 3 205963 1 Gear Case 4 619017 1 2 Retaining Ring 5 847595 1 2 Ball Bearing 6 207615PT 2 Open Spider 7 207616PT 9 18 Idler Gear 14T 8 207618PT 1 Open Spider Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 9 301970PT Gearing Assembly Ref Number X Cleco Spare Parts ...

Page 28: ... 3 15 14 Models 19RAA02AM2 19RAA02AH 19RAA03AM2 19RAA03AH 19RAA04AM2 19RAA05AM 19RAA06AH 19RAA07AH L Lubricate with 540450 Grease 18 oz can L L L Note Maximum torque exceeds the rated torque of the AH2 Angle Head 10 10 301982PT Clecomatic Clutch Assembly 301992PT Clecomatic Clutch Assembly ...

Page 29: ...Pin 11 869149 1 3 Ball Retainer Plug 12 869424 1 Reset Pin Stop 13 207579PT 1 Lock Ring 14 207589PT 1 Driven Cam 15 207591PT 1 Clutch Cam 16 207593PT 1 Clutch Spindle 17 Table 10 10 1 Torque Spring Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 10 301982PT Clecomatic Clutch Assembly 301992PT Clecomatic Clutch Assembly Ref Number X Cleco Spare Parts Table 10 10...

Page 30: ...30 PL12 1014EN 10 16 2014 11 Cleco Spare Parts 1 6 10 2 12 8 16 7 17 13 5 8 7 7 9 4 3 15 14 Models 19RAA09AH 19RAA11AH 19RAA12AH L Lubricate with 540450 Grease 18 oz can L L L 10 11 301978PT Gearing Assembly ...

Page 31: ... diameter 8 842274 3 9 Steel Ball 156 diameter 9 842980 13 26 Steel Ball 094 diameter 10 869112 1 Reset Pin 11 869149 1 3 Ball Retainer Plug 12 869424 1 Reset Pin Stop 13 207579PT 1 Lock Ring 14 207695PT 1 Driven Cam 15 207694PT 1 Clutch Cam 16 207593PT 1 Clutch Spindle 17 207696PT 1 Torque Spring Orange Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 11 301978...

Page 32: ...Note ALWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally N 9 2 3 4 5 6 7 N 10 11 18 17 16 N L L L L L L LUBRICATION Grease the Bevel Gears and Bearings with Molytex EP2 1 8 14 13 15 12 S Shims Use as required to orient the angle head S 10 12 936566PT AM2 Attachment 1 4 Square Drive ...

Page 33: ... 202988 1 2 Bearing Cap 9 867921 1 2 Needle Bearing 10 936572PT 1 Spacer 11 867922 1 1 Roller 12 936570PT 1 1 1 4 Square Drive Spindle Assembly includes Ref 11 13 14 15 16 13 202987 1 3 Socket Lock Pin 14 847853 1 3 Socket Lock Spring 15 202986 1 3 Square Drive Plug 16 207640PT 1 3 O Ring 17 204920 1 2 Ball Bearing 18 936569PT 1 Lock Ring Quantity X Recommended Spare Parts quantity shown based on ...

Page 34: ...1 12 27 13 15 14 16 19 18 20 17 N L L L L L L L LUBRICATION Grease the Bevel Gears and Bearings with Molytex EP2 1 AH2 1 4 Sq Dr AH3 3 8 Sq Dr 19RAS02AH3 19RAS04AH 19RAS06AH S Shims Use as required to orient the angle head S Note Maximum torque exceeds the rated torque of the AH2 Angle Head 10 13 936530PT AH2 Attachment 1 4 Square Drive 936531PT AH3 Attachment 3 8 Square Drive 302030PT AHQ Attachm...

Page 35: ...1 3 Socket Lock Pin 19 847853 1 3 Socket Lock Spring 20 202986 1 3 Square Drive Plug 21 207712PT 1 Quick Change Spindle 22 844265 1 3 Steel Ball 1 8 23 202833PT 1 Release Sleeve 24 202842PT 1 3 Spring 25 864249 1 3 Washer 26 833688 1 3 Retaining Ring 27 936538PT 1 Lock Ring Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 13 936530PT AH2 Attachment 1 4 Square Dr...

Page 36: ...e ALWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally N 7 3 4 5 N 6 11 10 9 N L L L L L LUBRICATION Grease the Bevel Gears and Bearings with Molytex EP2 2 1 8 S Shims Use as required S 10 14 201711 AM516 Attachment 5 16 Internal Hex ...

Page 37: ...202983 1 1 Pinion Gear 5 202984 1 Angle Head Housing 6 202988 1 2 Bearing Cap 7 867921 1 2 Needle Bearing 8 204391PT 1 5 16 Internal Hex Drive Spindle includes Ref 9 9 867922 1 Gear Pin 10 863035 24 24 Steel Ball 063 11 202985 1 Gear Bushing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 14 201711 AM516 Attachment 5 16 Internal Hex Ref Number X 2 Cleco Spare P...

Page 38: ...0 50 13 19RAA07AH2 13 60 1 5 6 8 13 23 1 5 2 6 18 48 2 1 5 4 25 60 2 8 6 8 500 12 9 326 1 9 0 9 1 19 30 0 50 13 19RAA07AH3 13 60 1 5 6 8 13 23 1 5 2 6 18 48 2 1 5 4 25 60 2 8 6 8 500 12 9 326 1 9 0 9 1 19 30 0 50 13 19RAA07AHQ 13 60 1 5 6 8 13 23 1 5 2 6 18 48 2 1 5 4 25 60 2 8 6 8 500 12 9 326 1 9 0 9 1 19 30 0 50 13 19RAA09AH2 22 75 2 5 8 5 22 53 2 5 6 0 30 75 3 4 8 5 500 12 9 326 1 9 0 9 1 19 3...

Page 39: ...pairs All warranty repairs are to be performed by an authorized Apex Tool Group service center Contact your local representative for assistance with warranty repair claims 13 Disposal Injuries and environmental damage from improper disposal Components and auxillary materials of the tool pose risks to health and the environment Ú Capture auxillary materials oils greases when drained and dispose of ...

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