Cleco 20PHH, Instruction Manual

Page 1: ...For additional product information visit our website at http www apexpowertools eu 20PHH Pulse nutsetter without shutoff Instruction Manual P1992BA EN 2014 06 ...

Page 2: ... or form in full or parts thereof or copied to another natural or machine readable language or to a data carrier whether electronic mechanical optical or otherwise without the express permission of Apex Tool Group Secondary information P2204BA Instruction Manual Oil filling unit In the text 20PHH stands for all styles of the pulse nutsetter described here identifies instructions to be followed ide...

Page 3: ... 2 Change air inlet top bottom only on 20PHHA 9 4 3 Connect the tool 9 4 4 Setting up the tool 9 4 5 Troubleshooting 11 5 Maintenance 13 5 1 Service schedule 13 5 2 Fill reserve oil 14 5 3 Complete oil filling 16 6 Disassembly instructions 19 6 1 Remove motor unit 19 6 2 Remove throttle valve 20 6 3 Remove pulse unit 20 7 Assembly instructions 21 7 1 Install motor unit 21 7 2 Install pulse unit 23...

Page 4: ...4 P1992BA EN 2014 06 P1992BA EN_2014 06_20PHHIVZ fm 12 06 2014 9 3 Performance Data 36 9 4 Ambient conditions 37 10 Service 37 11 Disposal 37 ...

Page 5: ...f the tool Before initial operation check that the suspension bail is properly fastened to the balancer 20PHHA Before using the air inlet from above make sure that the pipe plug is correctly fitted in the lower air inlet If you hear unusual noises or vibrations switch off the tool immediately Cut off the air supply immediately Before carrying out repairs adjusting the torque or replacing screw bit...

Page 6: ...n and caught by machinery Wear a hairnet Wear close fitting clothing Do not wear jewelry Sound level in the area of the user 80 dB A danger of hearing damage Wear hearing protection 1 5 Designated use The 20PHH is designed exclusively for fastening and releasing threaded fasteners Do not use it as a hammer Do not open it or modify it structurally Do not use it in areas where there is a risk of exp...

Page 7: ... 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench WAF 2 3 Product description 3 1 Operation and functional elements Abb 3 1 Item Designation 1 Reverse switch 2 Exhaust air throttle torque adjustment see Abb 4 1 page 10 3 Air inlet 4 Start button 5 Reserve oil see 5 2 Fill reserve oil page 14 6 Suspension bail 3 3 1 2 4 6 5 6 Alternative position 20PHH 20PHHA ...

Page 8: ...rder No 937447PT 20PHH Order No 937442PT 20PHHA Parameter Data Air hose Inner diameter 3 8 ø 9 5 mm maximum length 5 m Air inlet 1 4 NPT inner diameter 7 5 mm Parameter Data Working pressure range 400 700 kPa Max dew point 10 C Device Explanation Filter Retention of particles 15 micrometers Removes more than 90 of condensation Regulator To attain constant work results the working pressure must be ...

Page 9: ...th specifications 4 3 Connect the tool Connect the tool to the compressed air line Maximum screwing in torque 40 Nm Reaction torque at flat end Counterhold with wrench WAF 17 Activate compressed air 620 kPa 4 3 1 Testing 4 4 Setting up the tool The tool must be configured for the desired rundown Order no Packaging unit Liter Name ARAL BP elf ESSO INA Mobil Klüber SHELL 933090 2 HL32 Aralub EE 100 ...

Page 10: ...the screwed joint If the torque difference is too large it may be necessary to change the torque setting See 4 4 2 Chang ing Torque If the setting has been changed check the torque again When carrying out a dynamic measurement using a transducer adapter also carry out a static test on the screwed joint for example with a torque wrench electronic Settings example Tightening 14 Nm Screw M6 10 9 Set ...

Page 11: ...due to extension and worn socket Increase the speed see 4 4 1 Set ting the torque page 10 Use a shorter or more rigid exten sion Replace the socket Insufficient oil in the pulse unit no pulse build up See 5 2 Fill reserve oil page 14 Screen in the air inlet tube muffler is dirty Clean or replace parts Accuracy insufficient Adapter parts Replace adapter parts Use extension and socket with guide dia...

Page 12: ...12 P1992BA EN 2014 06 1994b_1_5_en bedingt fm 12 06 2014 Before initial operation 4 ...

Page 13: ... activation before service disconnect the tool from the compressed air supply Maintenance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the air hose for wear Check the square on the output drive for wear Check the air inlet for tight fit Check the housing of the pulse unit for tight fit Check the maximum idling speed Check the reserve oil W2 500 000 Oi...

Page 14: ...out the maintenance measures marked W2 after an operating time of 200 days 5 2 Fill reserve oil If X 0 see picture 2 the reserve oil is exhausted and must be refilled to guarantee a controlled process Factor Value assumed in 6 1 Maintenance plan Description V V1 100 000 V2 500 000 V3 1 000 000 Number of rundowns after which a maintenance measure is pre scribed by Apex Tool Group T1 1 8 seconds Spe...

Page 15: ...internal equalization hole is opened 4 To avoid air pockets fill the filling hole full of oil 5 Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2 is achieved Maintain distance X and secure with B2 Refit set bolt and ball Remove B2 B1 B2 Approx 5 ml X approx 2 5 mm ...

Page 16: ...icture internal equalization hole is opened 3 Use adapter to connect pulse unit to the quick disconnect coupling Close shutoff valve 4 Set the working pressure to approx 500 kPa Slowly open the shut off valve all the way until the gauge shows a negative pressure of 10 mbar 1 bar Wait approx 2 minutes until the number of vacuum bubbles has reduced significantly Slowly close the shut off valve The g...

Page 17: ... the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2 is achieved Maintain distance X and secure with B2 Refit set bolt and ball Remove B2 NOTE Small air bubbles that become visible due to the high pressure during filling do not mean that the pulse unit is leaking This will not negatively affect the filling result B1 B2 Approx 5 ml X approx 2 5 mm ...

Page 18: ...18 P1992BA EN 2014 06 1994c_Wartung_en bedingt fm 12 06 2014 Maintenance 5 Empty side ...

Page 19: ...P1992BA EN 2014 06 19 Disassembly instructions 6 6 Disassembly instructions Please refer to 8 Spare parts page 25 and 8 5 Equipment order list page 34 6 1 Remove motor unit 1 2 Changing blades Changing bearings rotor C3 C2 C1 61 59 C3 C1 59 54 ...

Page 20: ...pring force 3 CAUTION Skin irritation in case of direct contact with oil Wear protective gloves CAUTION Hydraulic blade is under spring pressure Wear protective goggles NOTE Permitted only if filling is guaranteed with oil filling device see 5 3 Complete oil filling page 16 Pulse unit must have cooled down to room temperature WAF 3 WAF 1 2 D3 D2 D1 84 ...

Page 21: ... motor unit CAUTION Only perform installation in accordance with exploded drawing see 8 3 Motor unit page 30 Incorrect installation can lead to uncontrolled reactions e g unexpected start up or parts being hurled out Tighten all screwed joints of the tool carefully according to the specifications NOTE To prevent damage lubricate the gaskets and O rings using grease order no 914392 before assembly ...

Page 22: ...tions 7 7 1 1 Install rotor cover 1 Press 59 in with C4 see X 2 Examine Y with thickness gage If dimension Y step 1 with support C5 C6 C7 repeat Press 61 in with C8 C8 59 C4 C5 C6 C7 X 54 55 X Base 0 02 C4 0 03 C5 0 04 C6 0 05 C7 Thickness gage 0 03 mm max 2 mm Y C8 C9 61 56 60 C8 ...

Page 23: ...ions 7 7 2 Install pulse unit 7 2 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and O rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 F1 93 F1 98 93 97 95 94 2 97 96 2 F1 93 91 F1 F2 Tightening torque 50 10 Nm WAF 1 2 D3 D2 D1 84 ...

Page 24: ...24 P1992BA EN 2014 06 1994d_Reparatur_en bedingt fm 12 06 2014 Assembly instructions 7 ...

Page 25: ...ance and increased maintenance requirements If non original spare parts are installed the tool manufacturer is entitled to declare all warranty obligations for null and void We would be glad to prepare a special quote for you for spare and wear parts Please give the following data Tool model Number of tools Number of rundowns per day or per shift Turn off torque Fastening time per rundown ...

Page 26: ...26 P1992BA EN 2014 06 1992e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 1 Pistol grip 20PHH Adhesive order no 914860 Grease order no 914392 ...

Page 27: ...1992e_Ersatzteile_en fm 12 06 2014 P1992BA EN 2014 06 27 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936158 4 Dimensions ...

Page 28: ...28 P1992BA EN 2014 06 1992e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 2 Pistol grip 20PHHA Adhesive order no 914860PT Grease order no 914392 ...

Page 29: ...1992e_Ersatzteile_en fm 12 06 2014 P1992BA EN 2014 06 29 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936158 4 Dimensions ...

Page 30: ...30 P1992BA EN 2014 06 1992e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 3 Motor unit Axial clearance see 7 1 1 Install rotor cover page 22 ...

Page 31: ...1992e_Ersatzteile_en fm 12 06 2014 P1992BA EN 2014 06 31 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936158 4 Dimensions ...

Page 32: ... 1992e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 4 Pulse unit Tightening torque see 7 2 Install pulse unit page 23 For disassembly note the position of the balls in the control disc Reassemble balls in the same position ...

Page 33: ...06 33 Spare parts 8 1 Order no 2 Quantity 3 Part of hydraulic service kit K2 order no 936210 4 Dimensions Order no 84 93 115 116 117 118 119 120 20PHH753 20PHHA753 936041 935658 20PHH75Q 20PHHA75Q 936042 935685 931789 917794 935477 935406 931793 931789 ...

Page 34: ...34 P1992BA EN 2014 06 1992e_Ersatzteile_en fm 12 06 2014 Spare parts 8 8 5 Equipment order list 1 Order no ...

Page 35: ...1992f_TechnDaten_en fm 12 06 2014 P1992BA EN 2014 06 35 Technical data 9 9 Technical data 9 1 Dimensions 20PHH in mm Abb 9 1 ...

Page 36: ...al data 9 9 2 Dimensions 20PHHA in mm Abb 9 2 9 3 Performance Data Order no Recommended torque range Idling speed Air consumption Nm 8 8 m3 min min max rpm mm kg Idling Pulses 20PHH753 20PHHA753 3 8 10 20 7500 M7 0 84 0 88 0 35 0 30 20PHH75Q 20PHHA75Q 1 4 0 86 0 92 ...

Page 37: ... 25 90 non condensing CAUTION Injuries and environmental damage from improper disposal The components and auxiliary materials of a machine incorporate risks to health and the environment Catch auxiliary materials oils greases when drained and dispose of them properly Separate the machine parts by material and dispose of them properly Separate the components of the packing and dispose of them by se...

Page 38: ...70 Brazil Phone 55 15 3238 3820 Fax 55 15 3238 3938 Louisville Kentucky Apex Tool Group 1000 Glengarry Drive Suite 150 Fairdale KY 40118 Phone 1 502 708 3400 apexpowertools com service ASIA PACIFIC India Apex Power Tools India Private Limited Gala No 1 Plot No 5 S No 234 235 245 Indialand Global Industrial Park Taluka Mulsi Phase I Hinjawadi Pune 411057 Maharashtra India Phone 91 020 66761111 Aust...