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19

Tool Components Tightening Techniques

for

40 Series Right Angle Nutrunners

104, 204 & 304 Gear Trains

1.

Clamp angle head with bushing in vise. Tighten all other components before posi-
tioning and tightening housing lock nut on angle head.

2.

Tighten 1st reduction gear case to second reduction gear case to 40ft. lbs. (54Nm).

3.

Tighten backhead to first reduction gear case securely while holding first reduction
gear case with another wrench.

4.

The "P" angle head has a spline for positioning the head to the throttle lever. Once
alignment is achieved, the housing lock nut should be torqued to 20 ft. lbs (27Nm).

Use wrench 

to tighten gear 

case to gear case

40 ft. lbs. (54Nm)

Extension 

for 

leverage

 if needed

Extension 

for 

leverage

 if needed

Bushing

(2) Adjustable Wrench

Use wrench

to tighten backhead

to gear case 

securely 

Left Hand

 Threads

3

2

Position angle head

and use wrench 

to tighten lock

ring to gear case
20 ft. lbs. (27Nm)

4

BACKHEAD

GEAR

CASE

Vise Jaws

Bushing

Vise Jaws

Left Hand

Threads

Left Hand

Threads

1

2nd Red.

GEAR

CASE

Summary of Contents for 40NLTVC Series

Page 1: ...ive VP Options Handle 40 Nutrunner Rotation Reversible 40 Non Reversible R Series X N C XX T L XX Built in Socket S Gear Train Designation P Specify Size Threaded Spindle T Output Drive Angle Terminat...

Page 2: ...re footing and proper posture in anticipation of a torquereaction The torque setting entered into the torque control monitor must not exceedmaximumtorquerangeoftool ortoolwillstallandnotshut off Opera...

Page 3: ...NSI B186 1 Safety Code for Portable Air Tools available from the American National Standards Institute Inc 11 West 42nd Street NewYork NY10036 This information is a compilation of general safety pract...

Page 4: ...mance use a 3 8 I D air hose no longer than 8 in length If additional length is required a 1 2 or larger hose should be connected to the 3 8 hose Being careful to avoid endangering adjacent personnel...

Page 5: ...he inlet bushing No 203355 and lift exhaust deflector far enough to unplug wire bundle No 203372 Un screw valve caps 3 No 203362 No 832207 and No 203360 Remove throttle lever No 867877 Remove throttle...

Page 6: ...r securely using the 5 8 16mm hex nut and 5 8 16mm deep socket Using a suitable driver through the hole in the top of the head drivethepinionbacktomakesureitisseatedproperlyinthe head M RIGHTANGLEHEAD...

Page 7: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Page 8: ...ed Continue to turn adjustment screw clockwise Note Do not exceed 76 in lbs torque ADJUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER 6 While keeping throttle lever fully depressed and using...

Page 9: ...esistor Value in ohms of the torque monitor used The following is an example of a 40 series right angle tool with a 10M gear train angle head and a torque monitor with a 110 000 ohm calibration resist...

Page 10: ...ED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 35 40 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED YELLOW LED COMMON GREEN LED RED LED...

Page 11: ...in Retainer Plug 3 8 Lock Pin Spring 3 8 Socket Lock Pin 3 8 1 4 x 3 8 O Ring 11 16 x 13 16 O Ring Pinion Ball Bearing Lock Pin Spring 1 4 Pinion Ball Ring Retainer 008 Spacer GreasePlug 004 Spacer An...

Page 12: ...3 32 Steel Ball Grease Fitting Lock Pin Spring O Ring 1 2 x 5 8 Pinion Ball Bearing PinionNeedleBearing PinionBearingRetainer Head Positioning Shim 008 DrivenGear SpindleBearingCap Head Positioning S...

Page 13: ...2 Sq Dr Socket Lock Pin 1 844013 SpringRetainer 1 844014 3 8 1 2 Sq Dr Spring 1 844016 3 8 Sq Dr Socket Lock Pin 1 847272 O Ring 5 8 x 3 4 1 864105 HousingNeedleBearing 1 867546 Housing Set Screw 1 4...

Page 14: ...Gear Bearing 6 203750 Idler Gear Pin 3 PART NO NAME OF PART QTY 40NLTVC 104 204 304 SERIES 2ND REDUCTION GEAR TRAINS PARTS LIST 40NLTVC 104 204 304 SERIES 2ND REDUCTION GEAR TRAINS 203453 6 203743 0 2...

Page 15: ...Spider incl 203793 10 104 1st Red Gear Pin Part No Name of Part Qty Part No Name of Part Qty 1 1 1 1 1 1 1 3 3 3 3 3 1 1 3 TransducerBearingRetainerRing RetainerRing BallBearing TransducerBearing 20...

Page 16: ...ENOID NUTRUNNER PART NO NAME OF PART QTY PARTS LIST 40 SERIES MOTORS PART NO NAME OF PART QTY 203635 Rear Bearing Plate 1 203638 Cylinder 1 203703 10 104 20 204 Drive Shaft 1 203704 30 304 Drive Shaft...

Page 17: ...Bundle 19 Pin Reversing Valve Spacer Reversing Valve Part No Name of Part Qty Part No Name of Part Qty 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 2 2 1 1 2 2 1 1...

Page 18: ...ecurely 4 Tool equipped with the K or M head must have all components tightened Then the angle head must be loosened and shimmed to position angle head in relation ship to throttle lever Use wrench to...

Page 19: ...r case with another wrench 4 The P angle head has a spline for positioning the head to the throttle lever Once alignment is achieved the housing lock nut should be torqued to 20 ft lbs 27Nm Use wrench...

Page 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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