Cleco 48EA Series, Parts Manual

Page 1: ...For additional product information visit our website at http www apextoolgroup com Parts Manual PL12EN 48EA 08 06 2015 48EA Series Electronically Controlled Right Angle Nutrunner ...

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Page 3: ... Connector Maximum Torque Nm rounded to nearest Nm 15 15 Nm 28 28 Nm 41 41 Nm 58 58 Nm 90 87 Nm 105 104 Nm 135 133 Nm 175 176 Nm 230 230 Nm Attachment AL3 3 8 Square Drive Right Angle AM3 3 8 Square Drive Right Angle AM4 1 2 Square Drive Right Angle AH4 1 2 Square Drive Right Angle MH4 1 2 Square Drive Right Angle AX6 3 4 Square Drive Right Angle Spindle Type Pin Retainer Standard B Ball Retainer ...

Page 4: ...90 21 6 549 10 2 4 6 2 7 69 1 06 27 3 4 48EA230AX6 B 169 6 230 33 9 46 145 21 6 549 10 2 4 6 2 7 69 1 06 27 3 4 Side to Center Ouput Drive Size Max Tq Min Tq Model Number Tool Range Max Speed rpm Length Weight Head Height 48EA Series Tool Memory Parameters Matrix Tool Connector Model Number Max Speed RPM Max Torque Nm Torque Cal Nm Transducer Type Angle Cal PPD Static Current Factor Nm A 48EA15AL3...

Page 5: ...90 21 6 549 10 2 4 6 2 7 69 1 06 27 3 4 48EAE230AX6 B 169 6 230 33 9 46 145 21 6 549 10 2 4 6 2 7 69 1 06 27 3 4 Model Number Max Speed rpm Length Weight Head Height Side to Center Tool Range Max Tq Min Tq Ouput Drive Size 48EAE Series Tool Memory Parameters Air LB Tool Connector Model Number Max Speed RPM Max Torque Nm Torque Cal Nm Transducer Type Angle Cal PPD Static Current Factor Nm A 48EAE15...

Page 6: ...the technical file Mr Vishnu Irigireddy Director of Global R D Mechanical Engineering Apex Tool Group 670 Industrial Drive Lexington SC 29072 _______________________ Signature Vishnu Irigireddy Date March 24 2015 Noise and Vibration 48EA Series Noise Level 68 dB A 48EAE Series Noise Level 68 dB A 48EA Series Vibration 2 5 m s2 48EAE Series Vibration 2 5 m s2 Service and Repair Tool service and rep...

Page 7: ...8EA E 230AX6B 301840 m Pro 400GC Global Controller m Pro 400 IT Isolation Transformer 48EA Models Tool Cable Tool Cable 48EAE Models EN Description 115 VAC Standard TMEI 114 15 U 115 VAC DeviceNet TMEI 114 15 U ED 115 VAC ProfiBus TMEI 114 15 U EP TME 200 m Pro 400 Controller PL12 1300 Programming Notes 575708 Battery 541683 01 Power Cord 115VAC USA 541683 02 Power Cord 230VAC USA 541683 03 Power ...

Page 8: ...0 4 68 119 5 71 145 1 58 40 1 1 68 42 7 2 03 51 6 1 40 35 6 1 63 41 4 1 12 28 4 48EA E 58AM4 B 1 2 Square Drive Pin Lock Shown 17 33 440 4 68 119 5 71 145 1 58 40 1 1 68 42 7 1 81 46 0 1 25 31 8 1 50 38 1 1 12 28 4 48EA E 41AM3 B 48EA E 58AM3 B 3 8 Square Drive Pin Lock Shown 16 16 410 4 68 119 4 70 119 1 58 40 1 1 68 42 7 1 58 40 1 1 08 27 4 1 18 30 0 1 00 25 4 48EA E 28AL3 B 3 8 Square Drive Pin...

Page 9: ...4 B 1 2 Square Drive Pin Lock Shown 3 28 83 3 21 63 549 4 68 119 10 44 265 1 58 40 1 2 20 55 9 2 57 65 3 1 79 45 5 2 12 53 8 2 44 62 0 48EA E 175AX6 B 48EA E 230AX6 B 3 4 Square Drive Pin Lock Shown 6 54 166 3 98 101 inches mm 19 08 485 4 68 119 7 60 193 1 58 40 1 2 20 55 9 2 17 55 1 1 50 38 1 1 88 47 8 1 34 34 0 3 71 94 2 48EA E 135MH4 B 1 2 Square Drive Pin Lock Shown ...

Page 10: ...ction as set by the default parameters If the lights are not flashing when the tool is in reverse the Blinking Lights in Reverse check box is not selected Check selections in the ADVANCED menu Tool Settings tab The tool tranducer is not returning to a zero torque condition Transducer has been over stressed and needs replacement Faulty wiring in tool or cable Check tool with different cable to see ...

Page 11: ...wns Daily Daily Visual inspection of all cables and connections Visual inspection of the 48EA tool Check the tool for excessive vibration or unusual noises Visual inspection of all external components of the tool Approximately 100 000 Inspect the tool cable for damage or wear inspect the square drive output spindle for damage or wear Inspect the tool cable connection for a secure fit Check the max...

Page 12: ...ice Notes Black Connector 4 Pin 21 1 Models 48EA15 48EA28 48EA41 48EA58 48EA90 48EA105 48EA135 48EA175 48EA230 Cleco Handle Matrix Tool Connector 6 16 20 7 15 8 1 12 13 6 14 19 17 11 18 10 5 4 3 9 2 1 6 1 Red Connector 4 Pin Off 1 Loctite 242 243 ...

Page 13: ...10 meter cable 542778 15M 15 meter cable 542778 50M 50 meter cable 544056 1M 1 meter cable 544056 2M 2 meter cable 544056 3M 3 meter cable 544056 6M 6 meter cable 544056 8M 8 meter cable 544056 10M 10 meter cable 544056 15M 15 meter cable 544055 1M 1 meter cable 544055 2M 2 meter cable 544055 3M 3 meter cable 544055 6M 6 meter cable 544055 8M 8 meter cable 544055 10M 10 meter cable 544055 15M 15 m...

Page 14: ...r LB Tool Connector 1 See Service Notes Black Connector 4 Pin 21 1 Models 48EAE15 48EAE28 48EAE41 48EAE58 48EAE90 48EAE105 48EAE135 48EAE175 48EAE230 6 16 20 7 15 8 1 12 13 6 14 19 17 11 18 10 5 4 3 9 2 1 6 1 Red Connector 4 Pin Off 1 Loctite 242 243 ...

Page 15: ...e 301866 4M 4 meter cable 301866 6M 6 meter cable 301866 8M 8 meter cable 301866 10M 10 meter cable 301866 15M 15 meter cable 301904 2M 2 meter cable 301904 3M 3 meter cable 301904 8M 8 meter cable 301904 15M 15 meter cable 301903 2M 2 meter cable 301903 3M 3 meter cable 301903 8M 8 meter cable 301903 15M 15 meter cable 301877 4M 4 meter cable 301877 8M 8 meter cable 301877 10M 10 meter cable 3018...

Page 16: ... Pin White 2 Pin White 2 Pin Ground to Transducer to Amp Board to Amp Board 3 5 1 6 2 2 1 1 1 3 3 3 D1 7 2 8 4 4 9 7 2 10 6 1 8 2 3 4 6 4 D1 6 Models 48EA15 48EA28 48EA41 48EA58 48EA90 48EA105 48EA135 48EA175 48EA230 Models 48EA15 48EA28 48EA41 48EA58 Models 48EA90 48EA105 48EA135 48EA175 48EA230 1 Loctite 242 243 Loctite 242 243 Loctite 242 243 ...

Page 17: ...quantity shown based on 1 5 tools in operation Illustration E1 48EA Series Motor Matrix Tool Connector Ref Number X Cleco Motor Matrix Tool Connector Table E1 Ref Description 48EA15 48EA28 48EA41 48EA58 48EA90 48EA105 48EA135 48EA175 48EA230 4 Retaining Ring 1 505306 1 505306 1 505306 Transducer unprogrammed 1 542846 12 1 542846 31 1 542846 48 1 542846 100 1 542846 40 Transducer programmed 1 54284...

Page 18: ...e 2 Pin White 2 Pin Ground to Transducer to Amp Board to Amp Board 3 5 1 6 2 2 1 1 1 3 3 3 D2 7 2 8 4 4 7 2 10 6 1 8 2 3 4 6 4 D2 6 Models 48EAE15 48EAE28 48EAE41 48EAE58 48EAE90 48EAE105 48EAE135 48EAE175 48EAE230 Models 48EAE15 48EAE28 48EAE41 48EAE58 Models 48EAE90 48EAE105 48EAE135 48EAE175 48EAE230 9 1 Loctite 242 243 Loctite 242 243 Loctite 242 243 ...

Page 19: ...ity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration E2 48EAE Series Motor Air LB Tool Connector Ref Number X Table E2 Ref Description 48EAE15 48EAE28 48EAE41 48EAE58 48EAE90 48EAE105 48EAE135 48EAE175 48EAE230 4 Retaining Ring 1 505306 1 505306 1 505306 Transducer unprogrammed 1 542846 12 1 542846 31 1 542846 48 1 542846 100 1 542846 40 Transducer programmed 1...

Page 20: ...Page 20 PL12EN 48EA 08 06 2015 F 5 See Service Notes Model 48EA E 15 Cleco Single Stage Gearing E1 E2 10 9 2 4 5 7 6 1 3 8 5 5 5 ...

Page 21: ...r 5 542090 1 Ring Gear 6 203749 3 6 Needle Bearing 7 541893 3 6 Planet Gear 21T 8 542793 1 Planet Carrier 9 541898 1 2 Extension Pinion 10 541044 1 2 Pinion Adapter Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration F Single Stage Gearing Assembly Ref Number X Cleco Single Stage Gearing ...

Page 22: ...Page 22 PL12EN 48EA 08 06 2015 G 5 See Service Notes 13 Cleco Double Stage Gearing Models 48EA E 28 48EA E 41 48EA E 58 E1 E2 14 2 9 10 8 1 11 12 3 7 6 4 4 5 5 5 5 5 ...

Page 23: ...1 Planet Carrier 12 Table G 1 Planet Cage 13 541044 1 2 Pinion Adapter 14 541898 1 2 Extension Pinion Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration G Double Stage Gearing Assembly Ref Number X Cleco Double Stage Gearing Table G Ref Description 48EA E 28 48EA E 41 48EA E 58 3 Washer 1 502983 1 207303 1 207303 6 Planet Gear 3 541894 17T 3 5418...

Page 24: ...4 PL12EN 48EA 08 06 2015 H 5 See Service Notes 17 Cleco Double Stage Gearing Models 48EA E 90 48EA E 105 48EA E 135 18 1 5 6 7 8 11 12 2 13 10 9 2 15 4 14 3 16 Off 5 5 5 5 Loctite 242 243 Loctite 242 243 1 1 ...

Page 25: ...et Gear 12 541489 3 6 Needle Bearing 13 Table H 1 Planet Cage 14 541045 1 Gear Case includes Ref 15 15 800177 1 3 Needle Bearing 16 207352 1 Retaining Nut 17 541044 1 2 Pinion Adapter 18 541043 1 2 Extension Pinion Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration H Double Stage Gearing Assembly Ref Number X Table H Ref Description 48EA E 90 48E...

Page 26: ...N 48EA 08 06 2015 I 8 Cleco Triple Stage Gearing Models 48EA E 175 48EA E 230 9 1 11 12 13 14 5 15 2 16 3 17 13 5 19 3 20 4 22 5 21 23 6 25 7 26 10 18 24 5 5 5 Loctite 242 243 Loctite 242 243 5 See Service Notes 1 1 ...

Page 27: ...6 Planet Pin 17 Table I 3 6 Planet Gear 18 542473 1 Cover 19 Table I 1 Planet Cage 20 541438 1 Ring Gear Adapter 21 510754 3 6 Planet Pin 22 542474 3 6 Planet Gear 16T 23 541436 1 Planet Cage 24 542471 1 Gear Case includes Ref 25 26 25 800168 1 3 Needle Bearing 26 B124Z 1 2 Socket Head Cap Screw 6 32 x 1 4 Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Il...

Page 28: ...he Cover 5 Install Bracket 1 and Splined Key 4 Re install Nut 6 Customer supplied Reaction Bar bends to fit the application 1 2 Reaction Bar Application Specific Customer Supplied Reaction bar and bracket should always be used in higher torque applications such as above 50 ft lbs 68 Nm or in closed quarter areas where injury to fingers could occur Remove the Cover 7 Install Bracket 1 over Gear Cas...

Page 29: ...ed on 1 5 tools in operation Illustration J Reaction Bar Installation Ref Number X Cleco Reaction Bar Installation EN Description 1 531297 1 Bucking Bar Collar includes Ref 2 6 2 B156A 1 2 Socket Head Screw 3 25285 1 2 Washer 4 B110D 1 3 Set Screw 5 531281 2 2 Locking Sleeve 6 C108Y 1 3 Nut 7 542473 1 Cover 8 207354 1 Retaining Nut Quantity X Recommended Spare Parts quantity shown based on 1 5 too...

Page 30: ... Service Notes 7 Cleco Angle Head Attachment Code AL3 Model 48EA E 15 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 1 2 3 4 5 6 16 7 5 8 18 17 19 3 8 3 8 11 10 9 13 14 15 12 N N 7 7 1 1 301677 Ball Retainer 301676 Pin Retainer Loctite 242 243 Loctite 242 243 ...

Page 31: ... 1 3 Spring 11 26989PT 1 3 Plug 12 543363 1 Output Spindle 3 8 includes Ref 3 15 13 1091PT 1 3 Steel Ball 14 WS 371 1 3 Spring 15 LB 370 1 3 Bushing 16 207622PT 1 2 Ball Bearing 17 929177 1 Retainer Nut includes Ref 18 19 18 905084 1 3 O Ring 19 918163 1 3 Shaft Seal Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration L 301676 AL3 Attachment 3 8 Square Dr...

Page 32: ...are Drive 301675 Ball Retainer 1 See Service Notes 7 Model 48EA E 28 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 1 2 3 4 5 6 16 7 5 8 18 17 19 3 8 3 8 11 10 9 13 14 15 12 N N 7 7 1 1 301675 Ball Retainer 301674 Pin Retainer 1 Loctite 242 243 Loctite 242 243 ...

Page 33: ... 1 3 Spring 11 26989PT 1 3 Plug 12 543363 1 Output Spindle 3 8 includes Ref 3 15 13 1091PT 1 3 Steel Ball 14 WS 371 1 3 Spring 15 LB 370 1 3 Bushing 16 207622PT 1 2 Ball Bearing 17 929177 1 Retainer Nut includes Ref 18 19 18 905084 1 3 O Ring 19 918163 1 3 Shaft Seal Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration M 301674 AL3 Attachment 3 8 Square Dr...

Page 34: ...01671 Ball Retainer 1 See Service Notes 8 Model 48EA E 41 48EA E 58 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 1 2 5 4 13 14 9 6 13 16 15 11 12 3 8 3 8 19 18 17 20 N N 8 8 1 1 301671 Ball Retainer 301670 Pin Retainer 3 23 22 21 10 7 8 1 Loctite 242 243 Loctite 242 243 ...

Page 35: ...des Ref 12 12 30573 1 3 Seal 13 301923 1 1 Bevel Gear Set 14 301927PT 1 Angle Housing 15 502983 1 2 Thrust Washer 16 510689 1 Spindle 3 8 includes Ref 17 19 17 24499 1 3 Button 18 9D6481 1 3 Spring 19 26989PT 1 3 Plug 20 541108 1 Spindle 3 8 includes Ref 21 23 21 1091PT 1 3 Steel Ball 22 WS 371 1 3 Spring 23 LB 370 1 3 Bushing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in...

Page 36: ...ive 301673 Ball Retainer 1 See Service Notes 8 Model 48EA E 58 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 1 2 5 4 13 14 9 6 13 16 15 11 12 1 2 1 2 19 18 17 20 N N 8 8 1 1 301673 Ball Retainer 301672 Pin Retainer 3 23 22 21 10 8 7 1 Loctite 242 243 Loctite 242 243 ...

Page 37: ...s Ref 12 12 30573 1 3 Seal 13 301923 1 1 Bevel Gear Set 14 301927PT 1 Angle Housing 15 502983 1 2 Thrust Washer 16 510735 1 Spindle 1 2 includes Ref 17 19 17 24499 1 3 Button 18 9D6481 1 3 Spring 19 207764PT 1 3 Plug 20 543364 1 Spindle 1 2 includes Ref 21 23 21 1014198 1 3 Steel Ball 22 WS 371 B 1 3 Spring 23 LB 501 1 3 Bushing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools ...

Page 38: ...tainer 1 See Service Notes 8 Model 48EA E 90 48EA E 105 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 1 2 1 2 301827 Ball Retainer 301824 Pin Retainer 22 25 24 23 26 29 28 27 10 20 11 12 1 21 Off 6 N 8 9 8 4 15 18 19 N 8 1 7 5 5 16 3 13 17 14 1 2 1 Off Loctite 242 243 Loctite 242 243 ...

Page 39: ... Washer 16 526924 1 Bearing Spacer 17 533983 1 1 Splined Adapter 18 510685 1 Angle Housing includes Ref 19 19 882629 1 2 Needle Bearing 20 510723 1 2 Thrust Washer 21 800168 1 3 Needle Bearing 22 510681 1 Spindle 1 2 includes Ref 23 25 23 24499 1 3 Button 24 9D6481 1 3 Spring 25 207764PT 1 3 Plug 26 541110 1 Output Spindle 1 2 includes Ref 27 29 27 1014198 1 3 Steel Ball 28 WS 371 B 1 3 Spring 29 ...

Page 40: ...Ball Retainer 1 See Service Notes 8 Model 48EA E 135 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 1 2 1 2 301835PT Ball Retainer 301825 Pin Retainer 21 24 23 22 25 28 27 26 9 20 6 11 1 10 Off 18 N 8 8 4 15 19 N 8 17 5 5 16 3 12 14 13 1 2 1 Off 7 Loctite 242 243 Loctite 242 243 ...

Page 41: ...apter 15 510691 1 2 Thrust Washer 16 526924 1 Bearing Spacer 17 529244 1 1 Bevel Pinion 18 515085 1 1 Bevel Gear 19 515088 1 Angle Housing 20 515104 1 2 Thrust Washer 21 525103 1 Output Spindle 1 2 includes Ref 22 24 22 24499 1 3 Button 23 9D6481 1 3 Spring 24 207764PT 1 3 Plug 25 543365 1 Output Spindle 1 2 includes Ref 26 28 26 1014198 1 3 Steel Ball 27 WS 371 B 1 3 Spring 28 LB 501 1 3 Bushing ...

Page 42: ...tainer 1 See Service Notes 8 Model 48EA E 175 48EA E 230 N NOTE Always replace the Bevel Gear and Bevel Pinion at the same time since they should wear equally 3 4 3 4 301840 Ball Retainer 301839 Pin Retainer 22 25 24 23 26 29 28 27 10 21 20 12 1 11 Off 19 N 8 8 6 N 8 18 7 9 3 16 5 5 17 4 13 15 14 1 2 1 Off Loctite 242 243 Loctite 242 243 ...

Page 43: ...5 542472 1 1 Splined Adapter 16 513235 1 2 Thrust Washer 17 523946 1 Bearing Spacer 18 526728 1 1 Bevel Pinion 19 513244 1 1 Bevel Gear 20 513245 1 Retaining Nut 21 513230 1 2 Thrust Washer 22 513219 1 Output Spindle 3 4 includes Ref 23 25 23 23355 1 3 Button 24 9D6481 1 3 Spring 25 207766PT 1 3 Plug 26 543420 1 Output Spindle 3 4 includes Ref 27 29 27 1005005 1 3 Steel Ball 28 WS 750 1 3 Spring 2...

Page 44: ...0 54 68 1 7 11 10 15 6 35 40 47 54 17 13 16 18 22 1 7 11 10 15 11 35 40 47 54 14 35 40 47 54 11 50 55 68 75 14 40 50 54 68 6 50 55 68 75 13 40 50 54 68 14 40 50 54 68 20 80 100 108 136 L M N O P Q R Illustration Reference Tightening torque D1 D2 E1 E2 1 Tightening Torque 3 Washer Assembly 2 Transducer Identification 4 Retaining Ring Assembly 7 Part Id Stamped on this end Transducers are not interc...

Page 45: ...56 g 541445 1 pound 0 45 kg Idler Gears Ring Gears Pinion Gears Grease Grease 544076 2 oz 56 g 544077 1 pound 0 45 kg Bearings Pinion Gears Bevel Gears 540395 2 oz 56 g 513156 1 pound 0 45 kg Teflon Grease Teflon Grease Bearings Pinion Gears Bevel Gears Teflon Grease Teflon Grease 6 Spanner Wrench Pin 3 16 Spanner Wrench Off Retainer Nut ...

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Page 48: ...hone 55 15 3238 3820 Fax 55 15 3238 3938 Louisville Kentucky Apex Tool Group 1000 Glengarry Drive Suite 150 Fairdale KY 40118 Phone 1 502 708 3400 apexpowertools com service ASIA PACIFIC India Apex Power Tools India Private Limited Gala No 1 Plot No 5 S No 234 235 245 Indialand Global Industrial Park Taluka Mulsi Phase I Hinjawadi Pune 411057 Maharashtra India Phone 91 020 66761111 Australia Apex ...