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OPERATING INSTRUCTIONS

LUBRICATION

An automatic in-line filter-lubricator-regulator is recom-
mended as it increases tool life and keeps the tool in
sustained operation. The in-line lubricator should be regu-
larly checked and filled with a good grade of 10W machine
oil. Proper adjustment of the in-line lubricator is performed
by placing a sheet of paper next to the exhaust ports and
holding the throttle open for approximately 30 seconds. The
lubricator is properly set when a very light stain of oil collects
on the paper. Excessive amounts of oil should be avoided.

Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears and right
angle gears receive a generous amount of NLGI 2-EP
grease through the grease fittings after 40 hours of opera-
tion.

STORAGE
In the event that it becomes necessary to store the tool for
an extended period of time, it should receive a generous
amount of lubrication at that time and again when returned
to service. The tool should be stored in a clean and dry
environment. This inhibits corrosion of the precision inter-
nal components and bearings.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS, READ AND UNDERSTAND THE SAFETY
RECOMMENDATIONS ON PAGES 2 & 3 BEFORE OPERATING A NUTRUNNER.

TORQUE ADJUSTMENT

The 55NLTVC nutrunner is designed to develop maximum
rated torque at 90 psig. The torque setting is achieved by
entering a number within the tool's torque range into the
torque control monitor. See catalog for torque range of tool.
The torque setting entered into the torque control monitor
must not exceed maximum torque range of tool or the
automatic shut-off device will not function and the tool will
operate as a stall tool. Operator should be prepared to resist
torque reaction until throttle is released.

THROTTLE POSITION

The throttle lever may be repositioned to accommodate
proper location for task and to avoid entrapment. Reposi-
tioning of the angle head is done by loosening housing lock
nut No. 867521, and lifting the angle head until the spline on
the angle head clears the gear case and can be rotated to
the position desired. Lower the angle head back into place
and tighten housing lock nut.

AIR SUPPLY

For maximum performance, use a 1/2" I.D. air hose no
longer than 8' in length. If additional length is required, a
5/8" or larger hose should be connected to the 1/2" hose.

Being careful to avoid endangering adjacent personnel or
yourself,  the air hose should be cleared of accumulated dirt
and moisture, then one (1) teaspoonful of 10W machine oil
should be poured into the tool's air inlet before connecting
the hose to the tool.

Summary of Contents for 55NLTVC Series

Page 1: ...er L Options Handle Transducer 55 Nutrunner 55 Series N T XX C L X Built in Socket S Gear Train Designation Specify Size Threaded Spindle T Output Drive Angle Terminations 2 3 4 6 7 10 X X X 3 8 1 2 4...

Page 2: ...ing sockets make sure the air line is shut off and drained of air This will Safety Recommendations prevent the tool from operating if the throttle is accidently engaged When using right angle nutrunne...

Page 3: ...d wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma Since they vary widely in design material thickness vibration reduction and...

Page 4: ...RECOMMENDATIONS ON PAGES 2 3 BEFORE OPERATING A NUTRUNNER TORQUE ADJUSTMENT The 55NLTVC nutrunner is designed to develop maximum rated torque at 90 psig The torque setting is achieved by entering a nu...

Page 5: ...867510 ballbearing No 867547 and driven gear by clamping the square drive in the vise Drive the right angle housing away from the square drive using a soft mallet Press the square drive end of the spi...

Page 6: ...th the pockets machined in the ring gear Line up the hole in the ring gear with the hole in the transducer and install the pin No 812164 Transducer Wiring Connection NOTE Do not bend strike push or pu...

Page 7: ...l Calibration Resistor Value in ohms of the torque monitor used The following is an example of a 55 series right angle tool a P head and a torque monitor with a 110 000 ohm calibration resistor The va...

Page 8: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Page 9: ...JUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER SOLENOID RETAINER PLUNGER PIN HAT 4 Using a 5 64 hex wrench turn adjustment screw clockwise until plunger pin is pressed through hat and valv...

Page 10: ...D SIGNAL V RED LED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 55 75 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED COMMON GREEN LED RED...

Page 11: ...ng 1 2 x 5 8 Pinion Bearing upper Driven Gear Bearing Cap Housing incl 843589 Pinion Gear Housing Make Up Plate Housing Lock Nut Housing Clamp Ring Lock Pin Spring Cap Socket Lock Pin 3 8 Sq Dr Spindl...

Page 12: ...844014 844016 844017 847272 864105 867520 867521 867522 867546 Angle Head Spindle Retainer Nut 1 2 Sq Dr Spindle Spindle Cap Driven Gear 14T Pinion Gear 9T Pinion Gear Needle Bearing 3 8 Sq Dr Spindl...

Page 13: ...ke Up Plate Housing Lock Nut Housing Clamp Ring Grease Plug Spindle Ball Bearing Pinion Needle Bearing Bearing Cap Set Screw Spindle Needle Bearing T RIGHT ANGLE HEAD Denotes parts not included in sub...

Page 14: ...of the head and move it rearward to engage the spline Securely tighten the reaction bar and bolts to prevent coming loose from vibration CAUTION REACTION BAR BRACKET ASSEMBLY T HEAD RETRACTABLE SPINDL...

Page 15: ...535 869629 869634 Model 2 3 4 6 Model 7 10 QUANTITY MODELS 3 1 1 1 3 3 1 3 9 1 1 3 1 1 4 1 1 1 3 3 1 3 9 1 1 3 1 1 1 6 1 1 1 3 3 1 3 9 1 1 3 1 1 1 2 1 1 1 3 3 1 3 9 1 1 3 1 1 10 1 1 1 1 3 3 1 1 3 1 7...

Page 16: ...PLATE 1 203374 DRIVE SHAFT 1 203374 202396 619377 867536 203101 869572 843444 865352 203099 869569 863887 55NLTVC MOTOR HOUSING AND HANDLE 203259 Neg Common 203350 Pos Common 203450 863241 203369 203...

Page 17: ...Seat Gasket Solenoid Seat Solenoid Retainer incl 863241 Air Inlet Valve Piston incl 866399 Shut off Valve incl 203379 Valve Seal Valve Cap incl 847710 Throttle Valve Spring Bushing Wire Bundle 19 pin...

Page 18: ...RING INTERNAL HEX SPINDLE DRIVE SPINDLE GEAR SPLINE PROTECTOR CLIP RETAINING RING SET SCREW DRIVE SPINDLE BALL BALL BEARING LOCK PIN SPRING HOUSING MAKE UP PLATE HOUSING LOCK NUT HOUSING CLAMP RING PI...

Page 19: ...11 864712 204346 867997 204344 867924 204349 DESCRIPTION ANGLE HEAD DRIVE SPINDLE BEARING CAP HOLD SPINDLE CLAMP RING CLAMP NUT SPRING NEEDLE BEARING DRIVEN GEAR PINION O RING RETAINING RING BALL BALL...

Page 20: ...4 867524 6 2 3 4 6 GEAR TRAINS 869629 TRANSDUCERIZED ONLY 847566 869634 202605 812164 Part No Model 844774 2 844774 3 844774 4 844774 6 QUANTITY MODELS 3 1 1 1 1 3 1 3 9 1 1 3 1 1 4 1 3 1 1 1 3 1 3 9...

Page 21: ...21...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...24 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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