Cleco 7PTHH, Instruction Manual

Page 1: ...For additional product information visit our website at http www apexpowertools eu 7PTHH Pulse shut off nutsetter Instruction Manual P2119BA EN 2014 06...

Page 2: ...ll or parts thereof or copied to another natural or machine readable language or to a data carrier whether electronic mechanical optical or otherwise without the express permission of Apex Tool Group...

Page 3: ...ir supply 9 4 2 Change air inlet top bottom only on 7PTHHA 10 4 3 Connect the tool 10 4 4 Setting up the tool 11 5 Troubleshooting 13 6 Maintenance 15 6 1 Service schedule 15 6 2 Fill reserve oil 16 6...

Page 4: ...4 P2119BA EN 2014 06 P2119BA EN_2014 06_7PTHHIVZ fm 03 07 2014 10 2 Dimensions 7PTHHA in mm 40 10 3 Performance Data 40 10 4 Ambient conditions 41 11 Service 41 12 Disposal 41...

Page 5: ...cribes the type of danger WARNING Potentially hazardous situation for health and safety If this warning is not observed death or serious injury may occur CAUTION Potentially hazardous situation to hea...

Page 6: ...in the lower air inlet If you hear unusual noises or vibrations switch off the tool immediately Cut off the air supply immediately Before carrying out repairs adjusting the torque or replacing screw...

Page 7: ...ng protection 1 5 Designated use The 7PTHH is designed exclusively for fastening and releasing threaded fasteners Do not use it as a hammer Do not open it or modify it structurally Do not use it in ar...

Page 8: ...en supplied 1 7PTHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench WAF 2 3 Product description 3 1 Operation and functional elements Item Designation 1 Reverse switch 2 Torque adju...

Page 9: ...ould be installed 5 Connection for evaluation electronics TVP100 6 Start button 7 Reserve oil adjustment see 6 2 Fill reserve oil page 16 8 Suspension bail 9 Hex wrench WAF 2 order no 935490 Order no...

Page 10: ...e 40 Nm Reaction torque at flat end Counterhold with wrench WAF 17 Activate compressed air 620 kPa in anticlockwise rotation Lubricator Compressed air requires a small amount of oil and is orientated...

Page 11: ...drive Clockwise rotation 3 500 500 rpm Anticlockwise rotation 6 000 500 rpm CAUTION Danger of injury from unintended startup Shut off the compressed air before adjusting the torque CAUTION Danger of i...

Page 12: ...Measuring the torque page 13 7 In case of deviations correct the torque setting and 8 Repeat the rundown Requirement Measure High shut off accuracy especially with hard screwed joints Increase number...

Page 13: ...5 m Increase the working pressure Reverse button is not at the detent Turn the reverse button to the detent Excessive transmission damping due to extension and worn socket Use a shorter or more rigid...

Page 14: ...14 P2119BA EN 2014 06 2123b_1_5_en_ bedingt fm 03 07 2014 Troubleshooting 5 Empty side...

Page 15: ...ctivation before service disconnect the tool from the compressed air supply Maintenance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the air hose for wea...

Page 16: ...ut the maintenance measures marked W2 after an operating time of 200 days 6 2 Fill reserve oil If X 0 see picture 2 the reserve oil is exhausted and must be refilled to guarantee a controlled process...

Page 17: ...nternal equalization hole is opened 4 To avoid air pockets fill the filling hole full of oil 5 Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2...

Page 18: ...cture internal equalization hole is opened 3 Use adapter to connect pulse unit to the quick disconnect coupling Close shutoff valve 4 Set the working pressure to approx 500 kPa Slowly open the shut of...

Page 19: ...erve oil until distance X for spacer B2 is achieved Maintain distance X and secure with B2 Refit set bolt and ball Remove B2 Small air bubbles that become visible due to the high pressure during filli...

Page 20: ...20 P2119BA EN 2014 06 2123c_Wartung_en_bedingt fm 03 07 2014 Maintenance 6 Empty side...

Page 21: ...fm 03 07 2014 P2119BA EN 2014 06 21 Disassembly instructions 7 7 Disassembly instructions Please refer to 9 Spare parts page 29 und 9 5 Equipment order list page 38 7 1 Remove motor unit 7 1 1 Remove...

Page 22: ...22 P2119BA EN 2014 06 2123d_Reparatur_en_bedingt fm 03 07 2014 Disassembly instructions 7 7 1 2 Remove shut off 1 2 3 4 5 6...

Page 23: ...ratur_en_bedingt fm 03 07 2014 P2119BA EN 2014 06 23 Disassembly instructions 7 7 2 Remove throttle valve Changing blades Changing bearings rotor 1 2 Spring force 3 C3 C2 C1 61 59 56 55 60 C3 C1 59 54...

Page 24: ...tective goggles NOTE Permitted only if filling is guaranteed with oil filling device see 6 2 Fill reserve oil page 16 Pulse unit must have cooled down to room temperature CAUTION Only perform installa...

Page 25: ...ons 8 8 1 1 Install rotor cover 1 Press 59 in with C4 see X 2 Examine Y with thickness gage If dimension Y step 1 with support C5 C6 C7 repeat Press 61 in with C8 C8 59 C4 C5 C6 C7 X 54 55 X Base 0 02...

Page 26: ...26 P2119BA EN 2014 06 2123d_Reparatur_en_bedingt fm 03 07 2014 Assembly instructions 8 8 1 2 Install shut off 1 2 3 4 5 6 7 8...

Page 27: ...2123d_Reparatur_en_bedingt fm 03 07 2014 P2119BA EN 2014 06 27 Assembly instructions 8 8 1 3 Install actuating ring 1 2 3 4 5 6...

Page 28: ...ons 8 8 2 Install pulse unit 8 2 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and O rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 F1 93 F1 98 93...

Page 29: ...nce and increased maintenance requirements If non original spare parts are installed the tool manufacturer is entitled to declare all warranty obligations for null and void We would be glad to prepare...

Page 30: ...30 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 1 Pistol grip 7PTHH Adhesive order no 914860 Grease order no 914392...

Page 31: ...2119e_Ersatzteile_en fm 03 07 2014 P2119BA EN 2014 06 31 Spare parts 9 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936251PT 4 Dimensions...

Page 32: ...32 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 2 Pistol grip 7PTHHA Adhesive order no 914860 Grease order no 914392...

Page 33: ...2119e_Ersatzteile_en fm 03 07 2014 P2119BA EN 2014 06 33 Spare parts 9 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936251PT 4 Dimensions...

Page 34: ...34 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 3 Motor unit See 8 1 1 Install rotor cover page 25 See 8 1 2 Install shut off page 26...

Page 35: ...2119e_Ersatzteile_en fm 03 07 2014 P2119BA EN 2014 06 35 Spare parts 9 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936251PT 4 Dimensions...

Page 36: ...2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 4 Pulse unit Tightening torque see 8 2 Install pulse unit page 28 For disassembly note the position of the balls in the control disc Reassemble balls...

Page 37: ...parts 9 1 Order no 2 Quantity 3 Part of hydraulic service kit K2 order no 936210 4 Dimensions see table on page 37 Order no 84 93 115 116 117 118 119 120 7PTHH352 7PTHHA352 936036 935660 7PTHH35Q 7PT...

Page 38: ...38 P2119BA EN 2014 06 2119e_Ersatzteile_en fm 03 07 2014 Spare parts 9 9 5 Equipment order list 1 Order no...

Page 39: ...2119f_TechnDaten_en fm 03 07 2014 P2119BA EN 2014 06 39 Technical data 10 10 Technical data 10 1 Dimensions 7PTHH in mm Abb 10 1...

Page 40: ...mm 10 3 Performance Data Order no Recommended torque range Idling speed Air consumption Ft lbs Nm 8 8 lbs kg ft3 min m3 min min max rpm mm Idling Pulses 7PTHH352 7PTHHA352 1 4 3 0 4 5 2 7 3 500 Clockw...

Page 41: ...25 90 non condensing CAUTION Injuries and environmental damage from improper disposal The components and auxiliary materials of a machine incorporate risks to health and the environment Catch auxilia...

Page 42: ...s Service Center 3990 East Market Street York PA 17402 USA Phone 1 717 755 2933 Fax 1 717 757 5063 France Apex Tool Group SNC 25 Rue Maurice Chevalier BP 28 77831 Ozoir la Ferri re Cedex France Phone...