Cleco 80PHH, Instruction Manual

Page 1: ...For additional product information visit our website at http www apexpowertools eu 80PHH Pulse nutsetter without shutoff Instruction Manual P1995BA EN 2014 06...

Page 2: ...full or parts thereof or copied to another natural or machine readable language or to a data carrier whether electronic mechanical optical or otherwise without the express permission of Apex Tool Grou...

Page 3: ...Change air inlet top bottom only on 80PHHA 9 4 3 Connect the tool 9 4 4 Setting up the tool 10 4 5 Troubleshooting 11 5 Maintenance 13 5 1 Service schedule 13 5 2 Fill reserve oil 14 5 3 Complete oil...

Page 4: ...4 P1995BA EN 2014 06 P1995E EN_2014 06_80PHHIVZ fm 12 06 2014 9 3 Performance Data 37 9 4 Ambient conditions 37 10 Service 37 11 Disposal 37...

Page 5: ...the tool Before initial operation check that the suspension bail is properly fastened to the balancer 80PHHA Before using the air inlet from above make sure that the pipe plug is correctly fitted in...

Page 6: ...y Wear a hairnet Wear close fitting clothing Do not wear jewelry Sound level in the area of the user 80 dB A danger of hearing damage Wear hearing protection 1 5 Designated use The 80PHH is designed e...

Page 7: ...PHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench WAF 2 3 Product description 3 1 Operation and functional elements Item Designation 1 Reverse switch 2 Exhaust air throttle torque...

Page 8: ...dry and clean Air preparation units Our recommendation air preparation units filters regulators lubricators should be installed Protective sleeve Order No 937449PT 80PHH Order No 937445PT 80PHHA Vibra...

Page 9: ...crewing in torque 40 Nm Reaction torque at flat end Counterhold with wrench WAF 17 Activate compressed air 620 kPa Lubricator Compressed air requires a small amount of oil and is orientated to the air...

Page 10: ...enings throttle the speed back at the tool until the required torque is achieved at the end of rotation of the fastening On hard to medium hard screwed joints this is achieved in 1 to 2 seconds Longer...

Page 11: ...ckwise To increase torque turn the exhaust air throttle counter clockwise NOTE The torque setting may be corrected when the compressed air is activated Error Possible causes Measures and remedies Tool...

Page 12: ...guide diameter Pressure fluctuations in the air network Use a pressure regulator Premature release of the start button Keep start button pressed until nut setter has stopped rotating Fastening time t...

Page 13: ...activation before service disconnect the tool from the compressed air supply Maintenance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the air hose for we...

Page 14: ...ut the maintenance measures marked W2 after an operating time of 200 days 5 2 Fill reserve oil If X 0 see picture 2 the reserve oil is exhausted and must be refilled to guarantee a controlled process...

Page 15: ...nternal equalization hole is opened 4 To avoid air pockets fill the filling hole full of oil 5 Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2...

Page 16: ...cture internal equalization hole is opened 3 Use adapter to connect pulse unit to the quick disconnect coupling Close shutoff valve 4 Set the working pressure to approx 500 kPa Slowly open the shut of...

Page 17: ...the injector so that it has a sealing effect and add reserve oil until distance X for spacer B2 is achieved Maintain distance X and secure with B2 Refit set bolt and ball Remove B2 NOTE Small air bubb...

Page 18: ...18 P1995BA EN 2014 06 1994c_Wartung_en bedingt fm 12 06 2014 Maintenance 5 Empty side...

Page 19: ...1995BA EN 2014 06 19 Disassembly instructions 6 6 Disassembly instructions Please refer to 8 Spare parts page 25 and 8 5 Equipment order list page 34 6 1 Remove motor unit 1 2 Changing blades Changing...

Page 20: ...Spring force 3 CAUTION Skin irritation in case of direct contact with oil Wear protective gloves CAUTION Hydraulic blade is under spring pressure Wear protective goggles NOTE Permitted only if fillin...

Page 21: ...motor unit CAUTION Only perform installation in accordance with exploded drawing see 8 3 Motor unit page 30 Incorrect installation can lead to uncontrolled reactions e g unexpected start up or parts b...

Page 22: ...ions 7 7 1 1 Install rotor cover 1 Press 59 in with C4 see X 2 Examine Y with thickness gage If dimension Y step 1 with support C5 C6 C7 repeat Press 61 in with C8 C8 59 C4 C5 C6 C7 X 54 55 X Base 0 0...

Page 23: ...ructions 7 7 2 Install pulse unit 7 2 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and O rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 F1 93 F1 9...

Page 24: ...24 P1995BA EN 2014 06 1994d_Reparatur_en bedingt fm 12 06 2014 Assembly instructions 7...

Page 25: ...nce and increased maintenance requirements If non original spare parts are installed the tool manufacturer is entitled to declare all warranty obligations for null and void We would be glad to prepare...

Page 26: ...26 P1995BA EN 2014 06 1995e_Ersatzteile en fm 12 06 2014 Spare parts 8 8 1 Pistol grip 80PHH Adhesive order no 914860 Grease order no 914392...

Page 27: ...1995e_Ersatzteile en fm 12 06 2014 P1995BA EN 2014 06 27 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936178 4 Dimensions...

Page 28: ...28 P1995BA EN 2014 06 1995e_Ersatzteile en fm 12 06 2014 Spare parts 8 8 2 Pistol grip 80PHHA Adhesive order no 914860 Grease order no 914392...

Page 29: ...1995e_Ersatzteile en fm 12 06 2014 P1995BA EN 2014 06 29 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 936178 4 Dimensions...

Page 30: ...30 P1995BA EN 2014 06 1995e_Ersatzteile en fm 12 06 2014 Spare parts 8 8 3 Motor unit Axial clearance see 7 1 1 Install rotor cover page 22...

Page 31: ...order no 936178 4 Dimensions Index 1 2 3 Description 4 29 936176 1 motor unit 53 936265 1 K1 ball 6 35 POM 54 936243 1 K1 ball bearing 12 X 24 X 6 55 936234 1 rotor cover 56 935630 1 rotor cylinder 5...

Page 32: ...1995e_Ersatzteile en fm 12 06 2014 Spare parts 8 8 4 Pulse unit Tightening torque see 7 2 Install pulse unit page 23 For disassembly note the position of the balls in the control disc Reassemble balls...

Page 33: ...2014 06 33 Spare parts 8 1 Order no 2 Quantity 3 Part of hydraulic service kit K2 order no 936212 4 Dimensions Order no 84 93 116 117 118 119 120 80PHH604 80PHHA604 936046 935600 80PHH60Q 80PHHA60Q 93...

Page 34: ...34 P1995BA EN 2014 06 1995e_Ersatzteile en fm 12 06 2014 Spare parts 8 8 5 Equipment order list 1 Order no...

Page 35: ...1995f_TechnDaten_en fm 12 06 2014 P1995BA EN 2014 06 35 Technical data 9 9 Technical data 9 1 Dimensions 80PHH in mm Abb 9 1...

Page 36: ...36 P1995BA EN 2014 06 1995f_TechnDaten_en fm 12 06 2014 Technical data 9 9 2 Dimensions 80PHHA in mm Abb 9 2...

Page 37: ...80PHHA60Q 7 16 1 42 1 47 Storage temperature 25 60 C Working temperature 5 40 C Permissible relative humidity 25 90 non condensing CAUTION Injuries and environmental damage from improper disposal The...

Page 38: ...0 Brazil Phone 55 15 3238 3820 Fax 55 15 3238 3938 Louisville Kentucky Apex Tool Group 1000 Glengarry Drive Suite 150 Fairdale KY 40118 Phone 1 502 708 3400 apexpowertools com service ASIA PACIFIC Ind...