Cleco 80PTHD Series, Instruction Manual

Page 1: ...For additional product information visit our website at http www apextoolgroup com 80PTHD Pulse shut off nutsetter Instruction Manual P1885E EN 2008 07...

Page 2: ...another natural or machine readable language or to a data carrier whether electronic mechanical optical or otherwise without the express per mission of Cooper Power Tools GmbH Co OHG In the text 80PT...

Page 3: ...peration 9 4 1 Ambient conditions 9 4 2 Air supply 9 4 3 Changing air inlet top buttom 80PTHDA only 9 4 4 Connect the tool 9 4 5 Setting up the tool 10 5 Troubleshooting 12 6 Maintenance 13 6 1 Servic...

Page 4: ...885E EN_80PTHD_2008 07IVZ fm 27 10 2010 8 4 Pulse unit 32 8 5 Equipment order list 34 9 Technical data 35 9 1 Dimensions 80PTHD in mm 35 9 2 Dimensions 80PTHDA in mm 36 9 3 Performance Data 36 10 Serv...

Page 5: ...e type of danger WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoid...

Page 6: ...ear unusual noises or vibrations switch off the tool immediately Shut off the air supply immediately Before carrying out repairs adjusting the torque or replacing screw bits disconnect the tool from t...

Page 7: ...80PTHD is designed exclusively for fastening and releasing threaded fasteners Do not use it as a hammer Do not open it or modify it structurally Do not use it in areas where there is a risk of explosi...

Page 8: ...Setting the torque page 10 3 Speed adjustment siehe 4 5 2 Changing the speed page 11 4 Air inlet 5 Connection for Pneumatic Torque Verifier TVP100 signal connection kit order no 934918 optional 6 Sta...

Page 9: ...e tool and compressed air line properly Ambient temperature 41 F 5 C to a maximum of 104 F 40 C Permissible relative humidity 25 to 90 non condensing Parameter Data Air hose Inner diameter 1 2 12 5 mm...

Page 10: ...he output drive Target n 6000 rpm CAUTION Danger of injury from unintended startup Shut off the compressed air before adjusting the torque CAUTION Danger of injury from rotating hex wrench Adjust the...

Page 11: ...ge 12 7 In case of deviations correct the torque setting 8 Repeat the rundown Requirement Measure Better shut off accuracy particularly for hard joints Increase the number of pulses per rundown Recomm...

Page 12: ...ncrease the working pressure Reverse button is not at the detent Turn the reverse button to the detent Excessive transmission damping due to extension and worn socket Increase the speed see 4 5 2 Chan...

Page 13: ...unintentional activation before service disconnect the tool from the compressed air supply Mainte nance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the...

Page 14: ...ft joint and 3 completed shifts per day and 750 rundowns per shift You have to carry out the maintenance measures marked W2 after an operating time of 133 days Factor Value assumed in 6 1 Maintenance...

Page 15: ...piston reaches the limit stop oil must be refilled the next time see 6 3 Refilling oil page 16 1 2 Align both ends as shown in the illustra tion 3 4 Turn 68 clockwise till the detent 5 Turn 68 approx...

Page 16: ...list page 34 2 Oil filling device without filling piece 1 3 Filling piece asm 1 4 Oil order no 925715 ESSO UNIVIS HVI26 approx 2 1 qt 2 liters temperature 68 9 F 20 5 C 5 Quick disconnect coupling 6 W...

Page 17: ...pressure of 13 psi 90 kPa 10 Wait approx 2 minutes until the number of vacuum bubbles has reduced significantly 11 Close the shut off valve 7 slowly The gauge shows atmospheric pressure again Missing...

Page 18: ...18 P1885E EN 2008 07 86c_Wartung en bedingt fm 27 10 2010 Maintenance 6...

Page 19: ...ir instructions 7 7 Repair instructions Refer also to 8 Spare parts page 25 and 8 5 Equipment order list page 34 7 1 Disassembling the motor unit 7 2 Disassembling the throttle valve Changing blades C...

Page 20: ...nly if filling is guaranteed with oil filling device see 6 3 Refilling oil page 16 The pulse unit must have cooled to room temperature CAUTION Always carry out assembly according to the exploded drawi...

Page 21: ...on Y 3 Press in 59 again if nec see dimension X 4 Press 61 against 60 until flush 55 59 C4 C5 C6 C7 C8 54 59 54 X Dimension X 0 00 to 0 00236 0 00 to 0 06 mm Y Test force 1 12 3 37 lbf 5 15 N Y Dimens...

Page 22: ...885E EN 2008 07 86d_Reparatur en bedingt fm 27 10 2010 Repair instructions 7 7 4 2 Assembling the shut off piston 1 2 3 4 5 49 3 48 Do not use grease to hold the balls in place 44 45 47 Size 4 59 44 4...

Page 23: ...2008 07 23 Repair instructions 7 7 4 3 Assembling the actuating ring 1 2 3 4 5 6 E 32 60 56 55 47 44 34 40 E 32 click 33 3 44 47 Dimension X 0 059 0 0059 34 34 Dimension X 34 0 053 1 35 mm 935465 0 05...

Page 24: ...s 7 7 5 Assembling the pulse unit 7 5 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and o rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 73 F1 73 F...

Page 25: ...decreased performance and an increased need for maintenance Installing replacement parts from other manufacturers will void all manufacturer s warranties We would be glad to prepare a special quote fo...

Page 26: ...8 11 10 12 1 2 16 24 25 22 23 26 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 935490 SW2 OFF 20 2 Nm 14 8 1 5 lbf ft SW17 OFF 1 5 0 2 Nm 1 1 0 15 lbf ft 931030 SW2 5 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 1 ISO 4757 5 1 cli...

Page 27: ...85e_Ersatzteile en fm 27 10 2010 P1885E EN 2008 07 27 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 935655 4 Dimesions...

Page 28: ...2 1 2 16 24 25 22 23 26 27 28 27 28 4 4 4 X OFF 3 1 Nm 2 2 1 lbf ft G 933375 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 935490 SW2 OFF 20 2 Nm 14 8 1 5 lbf ft SW17 OFF 8 1 Nm 6 1 lbf ft 912927 SW1 4 OFF 1 5 0 2 Nm...

Page 29: ...27 10 2010 P1885E EN 2008 07 29 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 935655 4 Dimesions Connection for evaluation electronics TVP100 Adhesive order no 914860 Gre...

Page 30: ...EN 2008 07 85e_Ersatzteile en fm 27 10 2010 Spare parts 8 8 3 Motor unit 935635 Axial clearance see 7 4 1 Assembling the end plate page 21 Reference dimension X see 7 4 3 Assembling the actuating rin...

Page 31: ...85e_Ersatzteile en fm 27 10 2010 P1885E EN 2008 07 31 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 935655 4 Dimesions...

Page 32: ...77 78 74 76 75 79 85 81 82 83 84 70 80 90 89 87 94 93 92 73 73 70 101 OFF 1 0 3 Nm 0 75 0 25 lbf ft 935490 SW2 OFF fest tight 902904 53 3 7 Tightening torque see 7 5 Assembling the pulse unit page 24...

Page 33: ...008 07 33 Spare parts 8 1 Order no 2 Quantity 3 Part of hydraulic service kit K2 order no 935656 4 Dimesions Order no 65 73 96 97 98 99 100 80PTHD604 935641 935600 80PTHDA604 80PTHD60Q 935640 935961 9...

Page 34: ...34 P1885E EN 2008 07 85e_Ersatzteile en fm 27 10 2010 Spare parts 8 8 5 Equipment order list 1 Order no...

Page 35: ...85f_TechnDaten en fm 27 10 2010 P1885E EN 2008 07 35 Technical data 9 9 Technical data 9 1 Dimensions 80PTHD in mm Abb 9 1...

Page 36: ...in mm Abb 9 2 9 3 Performance Data Order no Recommended torque range Free speed Air consumption ft lbf Nm 10 9 ft3 min m3 min min max rpm mm lb kg Free speed Pulses 80PTHD604 1 2 37 50 59 80 6000 M10...

Page 37: ...from improper disposal The components and auxiliary materials of a machine incorporate risks to health and the envi ronment Catch auxiliary materials oils greases when drained and dispose of them prop...

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