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SafetyRecommendations

BAD POSTURE

GOOD POSTURE

OVER

CAUTION

!

Personal hearing protection is 

recommended when operating

or working near this tool.

WARNING

!

Impact resistant eye protection 

must be worn while operating 

or working near this tool.

Read Operating Instructions carefully. Follow

the Safety Recommendations for your safety 

and the safety of others.

Hearing protection is recommended in high noise

areas (above 85 dBA). Close proximity of other

tools, reflective surfaces, process noises, and

resonant structures can substantially contribute 

to the sound level experienced by the user.

WARNING

!

Repetitive work motions and/or vibration

can cause injury to hands and arms.

Use minimum hand grip force consistent with

proper control and safe operation.

Keep body and hands warm and dry.

Avoid anything that inhibits blood circulation.

Avoid continuous vibration exposure.

Keep wrists straight.

Avoid repeated bending of wrists and hands.

Do not remove this tag until

the operator of this tool has

read these safety precautions.

presently unknown to what extent exposure to vibrations or
repetitive motions may contribute to the disorders. Hereditary
factors, vasculatory or circulatory problems,exposure to cold
and dampness, diet, smoking and work practices are thought to
contribute to the conditions.

Tool operators should be aware of the following warning signs
and symptoms so that a problem can be addressed before it
becomes a debilitating injury. Any user suffering prolonged
symptoms of tingling, numbness, blanching of fingers, clumsi-
ness or weakened grip, nocturnal pain in the hand, or any other
disorder of the shoulders, arms, wrists, or fingers is advised to
consult a physician. If it is determined that the symptoms are job
related or aggravated by movements and postures dictated by
the job design, it may be necessary for the employer to take
steps to prevent further occurrences. These steps might in-
clude, but are not limited to, repositioning the workpiece or
redesigning the workstation, reassigning workers to other jobs,
rotating jobs, changing work pace, and/or changing the type of
tool used so as to minimize stress on the operator. Some tasks
may require more than one type of tool to obtain the optimum
operator/tool/task relationship.

•  Tasks should be performed in such a manner that the
    wrists are maintained in a neutral position, which is not
    flexed, hyperextended, or turned side to side.

•  Stressful postures should be avoided. Select a tool
     appropriate for the job and work location.

The following suggestions will help reduce or moderate the
effects of repetitive work motions and/or extended vibration
exposure.

• Use a minimum hand grip force consistent with proper

          control and safe operation

• Keep body and hands warm and dry
• Avoid anything that inhibits blood circulation
         —Smoking Tobacco
         —Cold Temperatures
         —Certain Drugs
• Keep wrists as straight as possible
• Avoid highly repetitive movements of hands and wrists,

          and continuous vibration exposure

Work gloves with vibration reducing liners and wrist supports
are available from some manufacturers of industrial work
gloves. These gloves are designed to reduce and moderate the
effects of extended vibration exposure and repetitive wrist
trauma. Since they vary widely in design, material, vibration
reduction, and wrist support qualities, it is recommended that
the glove manufacturer be consulted for gloves designed for
your specific application. WARNING! Proper fit of gloves is
important. Improperly fitted gloves may restrict blood flow
to the fingers and can substantially reduce grip strength.

Also note that various tool wraps are available from a number
of different manufacturers. Like gloves, these wraps are also
intended to reduce and moderate the effects of extended
vibration exposure. They vary widely in design, material, thick-
ness, vibration reduction, effectiveness, and durability, so con-
sideration must be given to choosing the proper wrap for the
specific application.

This information is a compilation of general safety practices
obtained from various sources available at the date of produc-
tion. However, our company does not represent that every
acceptable safety practice is offered herein, or that abnormal or
unusual circumstances may not warrant or require additional
procedures. Your work may require additional specific safety
procedures. Follow these procedures as required by your
company.

Warnings
The warnings found on these tools are an essential part of the
product. Warnings should be checked periodically for ligibility.
Replace warnings when missing or when the information can no
longer be read. Replacements can be ordered as any spare
part.

869976

For more information, see the latest edition of ANSI B186.1,
Safety Code for Portable Air Tools, available from the
American National Standards Institute, Inc., 11 West 42nd
Street, New York, NY 10036.

These operating instructions and service manual should
accompany tool if it is subsequently sold or ownership is
changed.

Summary of Contents for W2119 series

Page 1: ...CTS Tool Size 2120 2119 Outside Trigger W Inside Trigger Impact Wrench T Handle XXXX X X X Spline Drive No 5 Spline S 12 1 1 2 Output Drive NORTH AMERICA EUROPE CooperTools P O Box 1410 Lexington SC 2...

Page 2: ...dditional information on eye protection refer to Federal OSHA Regulations 29 CFR Section 1910 133 Eye and Face Protection and ANSI Z87 1 Occupational and Educational Eye and Face Protection This stand...

Page 3: ...or turned side to side Stressful postures should be avoided Select a tool appropriate for the job and work location The following suggestions will help reduce or moderate the effects of repetitive wo...

Page 4: ...4 nuts No 865006 then remove the handleassembly reversingvalve No 869008 gasket and the motor clamp seal No 869001 from the rear of the motor unit Drive the four 4 housing bolts No 869066 out the fron...

Page 5: ...ed end Inspect the O ring No 863009 and replace if necessary Clean the threads on the airinletbushing No864972 andapply LOCKTITE No 271 to the threads Now install the throttle valve pin No 867982 and...

Page 6: ...erotorLubricatethe anvilhousingsealandbushingwith30Woilandinstallonthe unit being sure the contour of the anvil housing matches that of the motor housing The anvil and hammer lugs should be in line wi...

Page 7: ...7...

Page 8: ...988 Anvil Housing incl 861602 867993 Socket Retainer Spring Socket Retainer Plunger Socket Retainer Pin Spring Clip Timing Pin Hammer 5 1 5 8 Spline Drive Anvil Cam Shaft Thrust Race Cam Roller Cam Ro...

Page 9: ...PART NAME OF PART Rotor Shaft Seal Motor Clamp Seal Muffler Plate Rotor Cylinder W 2119 Housing incl 863637 865004 869004 883695 Retainer Screw QTY 1 1 1 1 6 1 2 2 QTY 1 1 1 1 1 PARTS LIST MOTOR UNIT...

Page 10: ...ve Spring Throttle Valve Pin Bushing Nut NAME OF PART 30W Oil Fill Plug throttle Valve Throttle Valve Seal Throttle Valve Pin Inside Trigger Gasket Outside Trigger Reversing Valve Trigger Stop Pin Ins...

Page 11: ...11 NOTES...

Page 12: ...12 CooperTools 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013 www cooperindustries com...

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