Cleco W2119 series, Operation & Service Manual

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onto the front of the cam shaft and hammer assembly.
Rotate the spring clip to accept the anvil pin and then install
the anvil on top of the assembly (be sure the slot in the anvil
lines up with the anvil pin) and drive the anvil down until the
spring clip engages the recess in the anvil.

To install the socket retainer pin, No 867951, in the spline
drive anvil, insert socket retainer spring, No. 867949, and
socket retainer plunger, No. 867950 into the anvil and then
drive the socket retainer pin radially into the plunger.

ANVIL HOUSING
If the anvil housing bushing, No 861602, is replaced, it
should be pressed in as shown in Fig. 4.

When replacing the anvil housing sea), No 867993, the
housing bore should be cleaned with a solvent and then
coated with ''PERMATEX" Aviation Form-A-Gasket No. 3H,
and then be allowed to air dry at least four (4) minutes before
pressing in the seal. Press the seal in with its "lip" toward the
bore of the housing (''Lip'' should not be visible after assem-
bly.)

GENERAL- ALL MODELS
Coat the hammer and rotor splines with 30W oil and insert
the impact mechanism into the front of the rotor Lubricate the
anvil housing seal and bushing with 30W oil and install on the
unit being sure the contour of the anvil housing matches that
of the motor housing The anvil and hammer lugs should be
in line with the recess in the make-up lip located in the anvil
housing. Install the dead handle bracket, No. 867990, on the
left side of the tool and insert the four (4) housing bolts. Tap
the bolts with a hammer until the anvil housing seats against
the motor housing.

Clarnp the tool vertically in a vise and install the gasket Insert
-0--ring, No. 847981, into the reversing valve bore and install
the reversing valve, No. 869008. Apply a thin coat of grease
to the motor clamp seal, No 869001, and place it into the
handle recess.

Put the handle on the tool and install the four (4) nuts, No.
865006. Torque these nuts to 20 ft. lbs. minimum.

Lay the tool on its right side and remove the 30W oil fill plug,
No. 867801. Fill the reservoir with a good grade of 30W oil
up to the level of the fill indicator pin located in the reservoir
(approximately 1 - 1-1/4 fluid Ounces).

Place a couple of teaspoons of 10W machine oil in the air
inlet bushing before attaching the air hose to ensure imme-
diate lubrication of all motor parts.

SAFETY CHECK
All tools should be tested after repair or replacement of parts
to assure that they are functioning properly.