Clemas & Co i-mop Lite, Operator'S Manual

Page 1: ...i mop Lite Operator Manual Clemas Co Unit 16 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www clemas co uk ...

Page 2: ...y systems 10 2 5 1 Electronics 10 2 6 Specific life cycles of the imop lite 12 2 6 1 Transport 12 2 6 2 Commissioning 13 2 6 3 Operation 13 2 6 4 Service and maintenance 13 2 7 Safety instructions applicable to consumables 14 2 7 1 Cleaning agent 14 2 8 Instructions applicable to the battery 14 3 Description of the imop lite machine 16 3 1 Defined working and user positions 16 3 1 1 The working po...

Page 3: ...6 5 After finishing work 39 7 Error conditions 40 8 Maintenance 42 8 1 Maintenance instructions for your safety 42 8 2 Maintenance of the machine 43 8 2 1 General repair procedure 43 8 2 2 Dismantling assembling the squeegee 46 9 Repairs 50 10 Remedying faults 51 11 Shutting down disposal 52 11 1 Shutting down and storage 52 11 2 Recommissioning after a shutdown 52 11 3 Decommissioning 53 11 4 Dis...

Page 4: ...e may only be used by persons who have been trained to operate it have proven their ability to use it and have been specifically instructed to do so The machine is not intended to be used by persons with reduced physical sensory or mental capabilities or with a lack of experience and or knowledge including children The machine may only be equipped and operated with original accessories and spare p...

Page 5: ...ed defective safety devices Performing cleaning while connected to the power adapter Cleaning frozen surfaces ground 1 3 Delivery Please check that the delivery is complete and intact If any of the parts are missing or defective please contact your supplier immediately 1 imop lite machine 1 power adapter with connecting cable for charging the battery 1 battery 1 operating manual 1 set of brushes 1...

Page 6: ...sed on to third parties if you also provide them with the operating manual 2 1 General information regarding safety 2 1 1 Signal words and warning symbols used Symbol Signal word Definition Danger Notice indicating risk of death disregarded Warning Notice indicating potential risk of serious injury or death if disregarded Caution Notice indicating the potential for minor injury if disregarded depe...

Page 7: ...personnel immediately Maintenance work may only be carried out by trained personnel Caution Risk of injury and or property damage by using the machine incorrectly Damage caused by using the wrong material Damaged caused by overloading Endangering persons due to a lack of qualifications and or operating errors on the part of the operating personnel Measures Follow the instructions regarding the int...

Page 8: ...uthorized modifications to or manipulation of safety devices in the imop lite machine are prohibited 2 3 Safety instructions for personnel 2 3 1 Instructions regarding the defined user and service positions Safe operation can only be guaranteed by using the user positions described in this operating manual see Section 3 1 Defined working and user positions 2 3 2 Personnel to be used and their qual...

Page 9: ...The power adapter may only be connected to electrical outlets that have been installed by an electrician in accordance with IEC 60364 1 Never touch the power adapter with wet hands Make sure not to break or damage the power cord by running over crushing or tearing it or doing anything similar Protect the cable from heat oil and sharp edges The power cord must be regularly checked for damage such a...

Page 10: ...hazard Do not dispose of the battery in fire or household waste Avoid contact with any liquid leaking from a defective battery If you accidentally come into contact with any such liquid rinse it with water If it comes into contact with your eyes also consult a doctor Never charge the imop light using the power adapter during cleaning It is absolutely essential to comply with the operating instruct...

Page 11: ... vehicles secure it in accordance with the applicable guidelines to protect against slipping and tipping Carry the imop light using the handle and use your other hand to stop the steering column tipping over Figure 1 Move the imop lite using the transport castors Figure 2 Use the transport castors on an even surface only Do not use the transport castors to move it over steps and curbs Figure 1 Car...

Page 12: ...ng After this the battery must be charged 2 6 4 Service and maintenance Repairs may only be carried out by authorized after sales service centers or qualified specialist personnel who are familiar with all the relevant safety regulations Please observe the safety checks in accordance with the applicable local regulations for portable devices used for commercial purposes The machine must be turned ...

Page 13: ...attery away from heat sharp edges oil and moving parts Do not cover the battery when it is charging and keep the ventilation grille of the power adapter clear Do not open the battery Have any repairs carried out by specialist personnel Do not charge a damaged battery If a battery is damaged replace it The battery contacts must not come into contact with any of the metal parts as this poses a risk ...

Page 14: ...ing The battery may only be cleaned using a damp cloth Do not clean it using a hose or steam jet Transport and storage Please observe the recommendations of the legislature in relation to handling and transporting batteries Used batteries are to be disposed of in an environmentally friendly manner using suitable collection systems in accordance with national regulations and guidelines ...

Page 15: ...osition is located behind the machine It is turned on by preselecting the operating mode using the operating unit and by pressing the lever on the left or right handle Important Improper use The machine is not intended to be used from other positions These positions are therefore not permitted when operating the machine The machine can only be operated safely by using the working and user position...

Page 16: ... brushing program Turning the turbine on Turning on the water supply Setting up ECO mode of the lever Starting up stopping the machine of the connections 110 240 V external the power adapter connected to the charging plug 3 2 Elements of the imop lite machine In this section you will be given an overview of the most important elements of the machine and their function 3 2 1 Assemblies This section...

Page 17: ...Operating manual imop lite 18 1 01 2019 D Figure 5 Handlebar grip with lever Figure 6 Drive and suction unit ...

Page 18: ...Operating manual imop lite 1 01 2019 D 19 Figure 7 Liquid container fresh water waste water suction filter 1 2 3 ...

Page 19: ... indicator Description of assemblies Position Use Authorized activities Figure 4 Shaft including operating unit Contains the components for turning on starting up and stopping setting operating modes Figure 5 Handlebar grip with lever Pressing the lever to start or stop the preset cleaning functions ...

Page 20: ...ttaching and detaching the container emptying the container Figure 7 3 Suction filter Attaching and detaching the suction filter Figure 8 Power adapter Connecting the power adapter to the 230 V AC mains supply to provide power connecting the power adapter to charge the battery Figure 9 Battery Removing the battery from and inserting it into the machine charging the battery 3 2 2 Operating unit Her...

Page 21: ...ning fluid on and off Figure 10 4 eco Turning the cleaning fluid on and off this is timed 3 seconds for on and 2 seconds for off 3 2 3 Lever The preset functions e g the brushes are turned on using the lever on the left or right handle Figure 11 Lever Description of lever Position Description Function Figure 11 1 Lever not pressed down all functions of the machine are turned off Figure 11 2 Lever ...

Page 22: ... 230 V AC mains supply via a connection cable with a euro plug Danger Risk of death by electrocution Only use the power adapter for charging the battery Please also observe the safety instructions see Section 2 Safety instructions Figure 12 Mains connection and charging plug of the power adapter ...

Page 23: ...tery Description of connections Position Description Function Figure 12 Mains connection and charging plug of the power adapter Providing the mains power supply to the power adapter to be connected to the battery via the euro plug or charging plug Figure 13 Charging connector on the battery Connecting the charging plug of the power adapter to the battery ...

Page 24: ...ton designated films in an environmentally friendly way 4 2 Connecting the power supply to the power adapter Connection to the mains supply is provided via the euro plug on the power cord of the power adapter The following instructions must be observed Voltage Only connect the mains connector to the voltage stated on the rating plate Electrical connection Lay the supply cable in a way that does no...

Page 25: ...he parking position when performing preparatory measures or maintenance as well as when not in use Important When folding the machine up onto the shaft always keep one hand up on the handlebars to prevent it from falling over tipping Putting the machine into the parking position Step Activity Explanation illustration 1 Folding up the drive and suction unit Folding up the machine against the handle...

Page 26: ...Operating manual imop lite 1 01 2019 D 27 Figure 14 Putting the machine into the parking position ...

Page 27: ...Stopping and turning off the machine See Section 5 5 Stopping and turning off the machine 2 Putting the machine into the parking position See section 5 2 Putting the machine into the parking position 3 Removing the battery Release the battery by pushing back the retaining plate The battery will slightly raise due to the spring force Further removal by hand can be executed by lifting it upward 4 In...

Page 28: ...Opening the cap of the charging jack on the battery Figure 16 2 Connecting the power adapter to the battery Figure 17 3 Checking the charge level of the battery The charge level of the battery is displayed when you press the power switch of the charging indicator Figure 18 Figure 16 Opening the cap of the charging jack on the battery ...

Page 29: ...Operating manual imop lite 30 1 01 2019 D Figure 17 Connecting the power adapter to the battery Figure 18 Checking the charge level of the battery ...

Page 30: ...u want using the buttons of the operating unit at the top of the shaft 2 Turning the machine on This can be done by pressing the lever on the left or right handle of the shaft 3 Checking the wear limit of the brushes or pads The brushes or pads must still have a certain remaining thickness otherwise the driver may come into contact with the ground 3 Checking and correcting the levels of the liquid...

Page 31: ...when removing it as this may damage the tank inlet Removing inserting the liquid container Step Activity Explanation illustration 1 Stopping and turning off the machine See Section 5 5 Stopping and turning off the machine 2 Putting the machine into the parking position See Section 5 2 Putting the machine into the parking position 3 Removing the liquid container Releasing the liquid container from ...

Page 32: ...ion 1 Stopping and turning off the machine See Section 5 5 Stopping and turning off the machine 2 Putting the machine into the parking position See Section 5 2 Putting the machine into the parking position 3 Removing the waste water container Releasing the waste water container from the magnet holder by tilting it slightly and then lifting it from the machine See Section 5 6 Removing inserting the...

Page 33: ...filter into the rubber holder from below and tilting it up into the suction inlet socket Figure 21 6 Inserting the waste water container Inserting the waste water by following these steps in reverse order See section 5 6 Removing inserting the liquid container Figure 20 Remove the suction filter ...

Page 34: ...shaft to prevent it from falling over tipping Fitting the machine with cleaning brushes or pads Step Activity Explanation illustration 1 Stopping and turning off the machine See Section 5 5 Stopping and turning off the machine 2 Putting the machine into the parking position so you can reach the cleaning brushes or pads unhindered See Section 5 2 Putting the machine into the parking position 3 Remo...

Page 35: ...he locking mechanism by gently turning them clockwise and then removing them by lifting them from the mounting Figure 23 6 Fitting the cleaning brushes or pads The fitting is done by following these steps in reverse order Inserting new cleaning brushes or pads into the mounting and locking them by gently turning them counter clockwise Figure 22 Removing the squeegee ...

Page 36: ...Operating manual imop lite 1 01 2019 D 37 Figure 23 Removing cleaning brushes ...

Page 37: ...e machine into the parking position so you can reach the cleaning brushes or pads unhindered See Section 5 2 Putting the machine into the parking position 3 Fitting the cleaning brushes or pads See Section 5 8 Fit the machine with cleaning brushes or pads 4 Filling the fresh water container max 3 L See Section 5 6 Removing inserting the liquid container 6 2 Turning the machine on See Section 5 4 T...

Page 38: ...ion 1 Stopping and turning off the machine See Section 5 5 Stopping and turning off the machine 2 Putting the machine into the parking position so you can reach the cleaning brushes or pads unhindered See Section 5 2 Putting the machine into the parking position 3 Charging the battery if necessary See Section 5 3 Charging the machine s battery 4 Removing the liquid container See also Section 5 6 R...

Page 39: ...y adhered to the information contained in this operating manual there has been no improper use see Section 1 2 Intended operation Use the following list of errors to check whether the errors or faults is described there and whether the described measures fix the error or fault If the problem cannot be resolved consult a specialist Error list Error fault Cause Remedy measure The cleaning brushes or...

Page 40: ... suction tube and or suction channel Inadequate cleaning performance The cleaning brushes or pads are worn out Replacing the cleaning brushes or pads Machine has stopped and will no longer start up again The battery is either discharged or not properly latched Charging the battery or latching it correctly Insufficient suction power The waste water tank is not correctly inserted into the machine In...

Page 41: ... out maintenance work there is a risk of injury if the safety instructions are not observed It is absolutely essential to observe the following specific safety instructions for maintenance work Please also observe the safety instructions see Section 2 Safety instructions Safety instructions for maintenance work Possible hazards caused by Prevention measures Crushing by the moving parts of the mach...

Page 42: ...dure Step Activity Explanation illustration 1 Stopping and turning off the machine See Section 5 5 Stopping and turning off the machine 2 Putting the machine into the parking position so you can reach the cleaning brushes or pads unhindered See Section 5 2 Putting the machine into the parking position 3 Removing the battery from the machine See Section 5 3 Charging the machine s battery 4 Removing...

Page 43: ...te 44 1 01 2019 D Step Activity Explanation illustration 9 Cleaning the rest of the machine Only clean the machine with a damp cloth Never clean it with a water jet 10 Reassembling it by following these steps in reverse order ...

Page 44: ...Operating manual imop lite 1 01 2019 D 45 ...

Page 45: ...the machine into the parking position so you can reach the cleaning brushes or pads unhindered See Section 5 2 Putting the machine into the parking position 3 Removing the battery from the machine See Section 5 3 Charging the machine s battery 4 Detaching the squeegee and removing the cleaning brushes or pads See section 5 8 Fit the machine with cleaning brushes or pads 5 Dismantling and assemblin...

Page 46: ...Operating manual imop lite 1 01 2019 D 47 ...

Page 47: ...Operating manual imop lite 48 1 01 2019 D Figure 25 Disassembling the squeegee ...

Page 48: ...Operating manual imop lite 1 01 2019 D 49 Figure 26 Attaching the squeegee to the machine ...

Page 49: ...y from the machine 5 Carrying out repair work 6 Inserting the battery into the machine After the repairs have been completed you must carry out the following tasks Process following repairs Step Activity 1 Produce the test protocol activity log etc 2 Check safety devices are functioning Do not enable the machine if the safety devices are not functioning smoothly 3 Mount and secure the safety devic...

Page 50: ...e the necessary qualifications a skilled worker s qualification in the area of mechanical or electrical engineering 2 When handling the machine please also observe the safety instructions in this operating manual see Section 2 Safety instructions 3 Please also observe the information on the necessary maintenance work in this operating manual see Section 8 Maintenance 4 Please observe the informati...

Page 51: ... Section 8 Maintenance 4 Removing the battery from the machine 5 Storing the battery in accordance with the applicable statutory requirements 6 Taking the machine and power adapter to the storage site as well as covering and storing them in an airtight manner 7 Checking the battery at regular intervals and charging it if necessary If possible storing the machine in a place that is dry and not too ...

Page 52: ...o waste disposal Some of the machine s materials can be recycled If you recycle some parts or raw materials from used products you will be making an important contribution to environmental protection Contact your local authority if you need information about collection points in your area Important Disposal The following instructions must be strictly adhered to avoid any environmental damage Even ...

Page 53: ...ster Circuit boards Hazardous waste Recyclable material Occurrence Electronic waste Power adapter Controls Circuit boards with electronic components Important Disposal Dispose of all of the parts of the machine in a way that prevents any health or environmental damage ...

Page 54: ... 435 mm Depth 280 mm Total weight 12 5 kg Speed 500 rpm Airborne noise emissions max 68 5 dB A Electronics Size Value Power adapter supply voltage 230 V AC 50 Hz Type of battery Li ion Max power consumption of battery 20 A Voltage of battery 18 V Capacity of battery 12 48 Ah 225 H Motor power P 180 Wu ...

Page 55: ...faults that are caused by improper handling or operation as well as defects resulting from the use of non original parts or accessories are not covered by the warranty The warranty does not cover any damages that have been caused by external influences e g lightning strikes water fires or any damages during transit All warranty claims shall expire if the machine has been repaired altered or modifi...

Page 56: ...Operating manual imop lite 1 01 2019 D 57 ...

Page 57: ... Disposal 52 E Electrical data 55 F Faults 51 G General 5 H Hazard statements 8 I Installation 25 Intended operation 5 L Lever 22 M Machine overview 16 17 Mechanical data 55 O Operating unit 21 P Product information 5 R Recommissioning 52 S Safety instructions 7 Shutting down 52 Signal words 7 Storage 52 T Technical data 55 U User positions 9 16 W Warning symbols 7 Warranty 56 ...

Page 58: ...Operating manual imop lite 1 01 2019 D 59 15 Declaration of conformity and manufacturer ...