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POWER GUN SUCTION BLAST TOOLS 

Page 3 

 

 

 

 

 

© 2018 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24189, Rev. C 06/18 

stream is combined with air and abrasive before exiting 
the nozzle.  

 

Additional controls on the H2O mixing chamber, allow 
the user to control all of the following from the blast gun: 

1.  Dry blasting with air and abrasive 
2.  Wet blasting with air, abrasive, and water 
3.  Wash down with air and water 
4.  Blow down with air only 

 
 
 
 

 

 

 
 
 
 Figure 

 
 
 

1.5.3 Hose 

Limitations 

 

1.5.3.1

  Material Hose: Standard Power Gun assemblies 

come with 16 feet or 30 feet of material hose. The 
maximum recommended length is 30 feet, provided 
adequate pressure is maintained at the gun and the 
nozzle and jet are maintained as noted in Section 6.0. 
 

1.5.3.2

  Air Hose: Standard Power Gun assemblies come 

with 16 feet or 30 feet of air hose. Longer length of bulk 
air hose may be ordered or a 3/4" ID or larger extension 
hose may be added, provided adequate pressure is 
maintained at the gun. Refer to Section 2.1. 
 

 

 

2.0 COMPRESSED-AIR and ABRASIVES  

 

2.1 

Compressed Air Requirements 

 

2.1.1

  The table in Figure 4 shows approximate air 

consumption (cfm) at various pressures (psi) for the 
Power Gun alone. Additional air is needed for a 
supplied-air respirator, plus other air tools that may be in 
use at the same time as the Power Gun. The table 
shows air consumption; it does not show the 
recommended compressor size. Check with a 
compressor supplier for compressor recommendations 
based on total compressed-air requirements. 
 

2.1.2

  For most applications, the compressor should 

be large enough to maintain 80-100 psi under working 
conditions. Delicate work may require lower pressure, 
and tough applications may require higher pressure. 
 

2.1.3

 

The air-jet orifice is 1/4" ID and the nozzle orifice 

is 1/2" ID. 
 
 

Air consumption in cfm 

 

 

 

 

 

 

PSI  40 50 60 70 80 90 

100 

120 

140 

CFM  49 58 67 76 85 94 

103 

121 

138 

 

 Figure 

 

 
2.2 Abrasives 

 

2.2.1

 

Abrasive Size:

 The Power Gun utilizes common 

abrasives that are 12 mesh and finer. Limited air supply, 
low blast pressure, or heavy abrasive may limit abrasive 
to smaller sizes. 

 

 
2.2.2

 

Use only abrasives specifically manufactured for 

blast cleaning and that are compatible with the surface 
being blasted. Abrasive produced for other applications 
may be inconsistent in size and shape, and contain 
particles that could jam the suction gun, and produce an 
unsatisfactory finish.  

 

 

WARNING 

All abrasives produce hazardous dust. Obtain a 
safety data sheet (SDS) for the blast abrasive 
being used and make sure it is available for the 
operator to read and understand. Failure to use 
appropriate respiratory equipment can result in 
injury or death. 

 

 

 

H20-Blast Gun Assembly 

Air Hose 

Material Hose 

Nozzle 

Mixing Chamber 

Gun Assembly 

3/4" Female Water 

Hose Connection 

Water Valve 

Water Hose 

Water Jacket 

Air Induction 

Valve 

Summary of Contents for 24189

Page 1: ...stries com www clemcoindustries com Do not use this equipment before READING this MANUAL and UNDERSTANDING its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Failure to read and understand these warnings can result in injury or death Electronic files include a Preface containing the same important information as in the orange cove...

Page 2: ... WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoided will result in death or serious injury 1 3 Table of Contents INTRODUCTION 1 0 Scope of Manual 1 1 Safety Alerts 1 2 Table of Contents 1 3 General Description 1 4 Components and Operating Principles 1 5 COMPRESSED AIR and ABRA...

Page 3: ...ed air flows through the gun creating a partial vacuum in the material hose As a result abrasive is drawn into the lance through the material hose and into the mixing chamber Abrasive mixes with the air stream within the mixing chamber and is propelled through the nozzle onto the surface being blasted Figure 2 1 5 2 2 Besides being an effective dry blaster additional parts provided with the H2O mo...

Page 4: ... Gun The table shows air consumption it does not show the recommended compressor size Check with a compressor supplier for compressor recommendations based on total compressed air requirements 2 1 2 For most applications the compressor should be large enough to maintain 80 100 psi under working conditions Delicate work may require lower pressure and tough applications may require higher pressure 2...

Page 5: ... 5 Open the faucet to supply water to the Power Gun 3 2 6 Begin dry blasting per Section 4 5 After dry blasting adjustments are made open the water valve as needed to regulate water flow Open the valve only enough to water to suppress dust and prevent it from being airborne 4 0 OPERATION NOTE Unless noted otherwise the sequence of operation in Sections 4 1 through 4 4 may be done in any order that...

Page 6: ...exposed to the hazards generated by abrasive blasting must wear appropriate protective gear including abrasive resistant clothing leather gloves eye and hearing protection and a NIOSH approved Type CE supplied air respirator 4 2 2 Don all protective blasting attire outside the blast area in a clean nonhazardous environment free of contaminants where the air is safe to breathe 4 2 3 When finished b...

Page 7: ...o have the water valve closed when the trigger is released can allow water to flow into the mixing chamber and material hose causing blockage from wet abrasive 4 6 4 To stop blasting close the water valve before releasing the trigger By not closing the water valve first will allow water to flow into the mixing chamber and material hose causing blockage 4 6 5 Wash Down While blasting loosen the air...

Page 8: ...knob clockwise decreases the blasting force for delicate jobs and turning it counterclockwise increases the blast force for tougher jobs Figure 9 5 2 Positioning of Hose and Gun Figure 10 5 2 1 Whether the operator is left or right handed could determine the most comfortable positioning of the handle grip and material hose To change the orientation of the material hose with that of the handle grip...

Page 9: ...m the sudden release of compressed air Lockout and tagout the compressed air supply Bleed the air supply line Periodically inspect the air jet mixing chamber nozzle and material hose for wear 6 1 Removing Nozzle and Air Jet There are no threads on the mixing chamber the jet and nozzle are held onto the mixing chamber with three setscrews Use a 2 5 mm hex key to loosen the setscrews and while twist...

Page 10: ... 2 5 mm hex key to loosen the three setscrews holding the jet to the mixing chamber and while twisting the jet to loosen it pull out to remove it from the chamber 6 4 2 Replace the air jet when wear reaches the orifice and affects the overall length New air jet orifices are 1 4 ID and extend approximately 1 5 16 from the jet body NOTICE When removing and installing an air jet do not put a wrench o...

Page 11: ...existing air jet from the gun assembly NOTE Breakaway thread sealant is used on the threads between the air jet and gun The sealant prevents parts from rotating out of alignment during operation The recommended method for removing the air jet is with a strap wrench or similar tool that will not damage the outside surface of the jet If a suitable wrench is not available use a pipe wrench or slip jo...

Page 12: ...led using thread sealant 7 3 3 Note which side the water valve handle is facing After the jacket is removed the valve may be rotated to the left or right side whichever is most comfortable for the operator 7 3 4 Remove the water jacket jet assembly from the gun and if necessary rotate the water valve so the handle is in the most comfortable side for the operator to adjust 7 3 5 Apply breakaway thr...

Page 13: ...se If the material hose packs with abrasive it is a sign that the abrasive mixture is too rich Make sure the air intake holes in the lance are open When using the lance into bagged abrasive make sure the intake holes are not buried in abrasive 8 1 3 Worn nozzle Replace the nozzle when the orifice is worn to 9 16 or sooner if production decreases noticeably 8 1 4 Air jet worn Inspect end of air jet...

Page 14: ...2 to 1 1 4 OD hose 15012 Conversion kit dry blast to wetblast items in Fig 20 with 16 ft water hose 29255 with 30 ft water hose 29339 Figure 20 9 2 Power Gun Systems Description Stock No Power Gun with 3 cuft cart and hopper with 16 ft air and material hose 99860 with 30 ft air and material hose 24687 Power Gun without cart and hopper with 16 ft air and material hose 90253 with 30 ft air and mater...

Page 15: ...eet required 16 ft and 30 ft are standard lengths 24778 4 Hose air bulk specify feet required 16 ft and 30 ft are standard lengths 24779 5 Clamp material hose 24780 6 Clamp 3 4 OD band 28018 7 Coupling air hose 00595 8 Lock pin package of 25 11203 9 Hopper and lid 3 cuft 25589 10 Cart assembly 25591 11 Hopper and cart assembly 3 cuft 99899 12 Hose assembly coupled air includes three of Item 6 one ...

Page 16: ...ipple 1 8 x 1 4 reducing 29252 9 Valve 1 4 NPT ball shutoff 29254 10 Clamp 1 2 ID hose 29658 11 Hose 1 4 ID water bulk per foot specify length required 04911 12 Hose fitting 1 4 MNPT x 1 4 barb 02714 13 Bushing 1 2 x 1 4 brass 02706 14 Adaptor 1 2 FPT x 3 4 fem water swivel 02705 15 Washer pack of 6 04370 16 Sleeve air induction valve 100492 17 Knob tensioning 100493 18 Screw M4 x 5 socket head 10...

Page 17: ...vice kit gun assembly includes items 1 thru 12 90208 1 Knob control 90584 2 Bushing knob stem 90585 3 Nut control knob retaining 90586 4 Stem control knob 90587 5 Screw stem stop 90588 6 Spring control knob 90589 7 Spring return 90590 8 Guide rod 90591 9 Setscrew rod guide 90592 10 Plug rod and seal 90593 11 Rod and tip assembly 90594 12 Seal rod 90595 13 Gun body and trigger assembly Not availabl...

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