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APOLLO 20 LP SUPPLIED-AIR RESPIRATOR

Page 1

Clemco Industries Corp.

Washington, Missouri USA

(636) 239-0300

TC#

APL

SA\CF

PROTECTION 

1

1 PROTECTION

CF-Continuous Flow
SA-Supplied Air

2  CAUTIONS AND LIMITATIONS
B- Not for use in atmospheres immediately dangerous to life or
health.
C-Do not exceed maximum use concentrations established by
regulatory standards.
D-Air-line respirators can be used only when the respirators are
supplied with respirable air meeting the requirements of
 CGA G-7.1 Grade D or higher quality.
E- Use only the pressure ranges and hose lengths specified in the
user's instructions.
J- Failure to properly use and maintain this product could result in
injury or death.
M-All approved respirators shall be selected, fitted, used, and
maintained in accordance with MSHA, OSHA, and other
 applicable regulations.
N-Never substitute, modify, add, or omit parts.  Use only exact
replacement parts in the configuration as specified by the
manufacturer.
O-Refer to users instructions, and/or maintenance manuals for
information on use and maintenance of these respirators.
S-Special or critical users instructions, and/or specific use
limitations apply.  Refer to instruction manual before donning.

MODEL

TYPE C AND CE CONTINUOUS FLOW SUPPLIED-AIR RESPIRATOR IS APPROVED

ONLY IN THE FOLLOWING CONFIGURATIONS:

B C D E J M N O S

Cautions & Limitations 

2

19C-339

x

21302

Helmet

x

21777

Constant Flow

connector with belt

x

21413

Hose Air LIne 100 Ft.

x

22510

Hose Air Line 50 Ft.

1.0

INTRODUCTION

1.1

Scope of Manual

1.1.1

This manual covers setup, operation, mainte-

nance, replacement parts, and important warnings for safe
operation of the Clemco Apollo 20 LP Supplied-Air Respi-
rator.

1.1.2

OSHA requires the employer to establish a com-

prehensive respiratory protection program per regulations
29 CFR 1910.134(a)(b) and 29 CFR 1926.103, to include
the following:

1.

Program coordination by a designated
responsible individual.

2.

Evaluation of each worker’s ability to perform the

work while wearing a respirator.

3.

Periodic training.

4.

Periodic environmental monitoring.

5.

Respirator-fit testing.

6.

Maintenance, inspection cleaning, and storage of
the respirators.

7.

Selection of the proper NIOSH-approved respira-
tor.

1.1.3

For safe use of the respirator, it is essential that

the user be properly instructed in its use and maintenance.
This manual must be made available to all users of the
respirator. [Reference OSHA Regulations 1910.134.] Read
the entire manual before installing or operating the equip-
ment.

1.1.4

The respirator must be supplied with respirable air

meeting requirements described herein. It is the responsi-
bility of the owner to provide quality breathing-air to the
respirator, and to establish a program to ensure that the
respirator is properly used and maintained.

1.2

Safety Alerts

1.2.1

Clemco uses safety alert  signal words, based on

ANSI Z535.4-1998, to alert the user of a potentially haz-
ardous situation that may be encountered while operating
this equipment. ANSI’s definitions of the signal words are
as follows:

This is the safety alert symbol.  It is used to alert the user
of this equipment of potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid
possible injury or death.

CAUTION

“Caution” used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.

CAUTION

“Caution” used with the safety alert symbol indi-
cates a potentially hazardous situation which, if
not avoided, may result in minor or moderate
injury.

Respirator Components

Summary of Contents for APOLLO 20 LP

Page 1: ...ou are using a Clemco Distributor Parts and Maintenance Guide refer to the orange warnings insert preceding the Index before continuing with the following instructions CLEMCO INDUSTRIES CORP One Cable Car Drive Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 NOTICE This supplied air respirator conforms to all NIOSH specifications and standards and carries NIOSH approval As manufactured thi...

Page 2: ...r 1 1 2 OSHA requires the employer to establish a com prehensive respiratory protection program per regulations 29 CFR 1910 134 a b and 29 CFR 1926 103 to include the following 1 Program coordination by a designated responsible individual 2 Evaluation of each worker s ability to perform the work while wearing a respirator 3 Periodic training 4 Periodic environmental monitoring 5 Respirator fit tes...

Page 3: ...use of properly de signed and maintained NIOSH approved sup plied air respirator equipment by blasting opera tors and all personnel within the work site area Leadpoisoningcancausedeath OSHAhasstated that the permissible exposure limit of lead is 50 micrograms per cubic meter of air 50 µg m3 averaged over an 8 hour workday The Apollo supplied air respirator system is ap proved by NIOSH as a Type CE...

Page 4: ...the configuration as speci fied by the manufacturer 1 4 8 Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators 1 4 9 Special or critical users instructions and or spe cific use limitations apply Refer to instruction manual before donning 1 5 Special Use Limitations 1 5 1 Air pressure at the point of attachment the point of attachment is...

Page 5: ... cfm within the approved pressure range as noted in the table in Section 4 2 2 WARNING Do not supply compressed air to this respirator Air from compressors pose hazards especially from carbon monoxide that are not included in theseinstructions Compressorsusedforbreath ing air require safety and monitoring devices that are not included in these instructions Using compressors that are not suitable f...

Page 6: ... Constant Flow Connector attach the connector to the belt slide 3 4 Breathing Tube Assembly 3 4 1 Attach the red end of the breathing tube to the threaded air inlet fitting at the back of the helmet 3 4 2 Attach the swivel connector on the black end to the Constant Flow Connector or alternate air control device WARNING The red end of the breathing tube must attach to the helmet and the black end t...

Page 7: ...ressures as noted in the table in Section 4 2 2 According to OSHA regulations the respirator provides adequate protection at 6 cfm While 6 cfm is the minimum required air flow test data show that when 7 cfm or more is used it provides even greater protection for the user 4 2 2 Use the following table to determine the minimum and maximum pressure setting and maximum respirator hose length Total Hos...

Page 8: ...ipped with a shut off Therefore if the hose is disconnected from the respirator while the pump is in operation air will continue to flow freely from the hose After removing the respirator in a clean environ ment the air pump should be shut off 6 0 ADJUSTMENTS 6 1 Helmet Suspension Adjustment and Re placement Figure 2 WARNING The suspension maintains a fixed distance be tween the head and the helme...

Page 9: ...ties of the collar are intended to provide a snug fit on the user s neck The cape must be replaced before the collar is stretched to the point where it no longer fits snugly around the neck 7 2 5 The outer cape provides protection from rebound ing abrasive and from abrasive ingress into the helmet Inspect the outer cape frequently for wear Replace the cape before holes are worn through or any wear...

Page 10: ...abrasive 8 4 Inner Lens 8 4 1 Inner and middle lenses should be replaced when pitted or scratched however if they become dirty but not pitted use mild detergent and water to clean them Volatile solutions such as alcohol gasoline or ammonia must not be used to clean these lenses Allow the lens to air dry cloth and towels can scratch the lens surface 9 0 SERVICE MAINTENANCE CAUTION Clean the respira...

Page 11: ...mum visibility install only enough lenses to last during a work period 9 2 4 Preparing lenses in the following manner will permit lenses to be pulled off easily by a user wearing heavy gloves 9 2 5 Place the middle lens on a clean flat surface Place up to three cover lenses on top of it 9 2 6 Fold the tab of the bottom lens down as shown in Figure 4 9 2 7 Fold the tabs of the second and top lens u...

Page 12: ...efore installing lenses 9 7 Rubber Latch 9 7 1 Pull the old latch off of the three lugs 9 7 2 Align the holes in the new latch over the lugs with the flat side toward the frame 9 7 3 Push the latch over each lug making sure the rubber is under the lug 9 8 Chin Strap 9 8 1 Replace the chin strap when worn 10 0 REPLACEMENT PARTS 10 1 Supplied Air Respirator Systems and Alternate Accessories Item Des...

Page 13: ...APOLLO 20 LP SUPPLIED AIR RESPIRATOR Page 12 17 16 1 2 3 4 5 6 9 7 11 14 10 8 13 22 18 19 12 20 21 15 Figure 6 25 24 23 ...

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