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APOLLO 20 LP SUPPLIED-AIR RESPIRATOR

Page 4

1.6.3

Face: The Apollo 20 inner lens meets impact and

penetration requirements under ANSI Z87.1-1989.

1.6.4

Eyes: Apollo respirators do not provide primary

eye protection. Wear approved eye protection with the
respirator.

1.6.5

Hearing: Noise generated by the Apollo respirator

and measured inside the helmet do not exceed 80 deci-
bels. (42 CFR part 84.140) When any exterior noise
causes the internal noise level to exceed 80 decibels, the
user must wear additional hearing protection. A variety of
hearing protectors can be worn with the respirator.

1.7

Description

1.7.1

The Clemco Apollo 20 Supplied-Air Respirator is

approved by the National Institute of Occupational Safety
and Health (NIOSH).

WARNING

OSHA/NIOSH approval applies only when this
supplied-air respirator is used as a complete
system. Do not make any non-approved modifi-
cation, deletion, or substitution. Non-approved
components voids the NIOSH approval and may
permit ingress of toxic and hazardous dust, and
result in toxic poisoning and respiratory disease.

1.7.2

The respirator comes with a Constant-Flow Con-

nector assembly, that connects the respirator hose to the
breathing tube.

1.7.3

The respirator is designed for use with ambient air

pumps only, that deliver 6 to 15 cfm within the approved
pressure range as noted in the table in Section 4.2.2.

WARNING

Do not supply compressed air to this respirator.
Air from compressors pose hazards, especially
from carbon monoxide that are not included in
these instructions. Compressors used for breath-
ing air require safety and monitoring devices that
are not included in these instructions. Using
compressors that are not suitable for breathing
air could result in death. Reference OSHA Regu-
lations 1910.134(d) and 1910.94(6).

1.7.4

High Pressure Conversion Kit: This optional ac-

cessory kit contains parts and instructions to convert the
Apollo 20 LP (respirator for use with ambient air pump), to
Apollo 20 HP (respirator for use with Grade “D” Com-
pressed Air). The kit is listed in Section 10.1.

2.0

INSPECTION

NOTE: A Clemco respirator hose must be used with the
Apollo Respirator. If one is not available, it must be ordered
from an authorized distributor of Clemco products. Hoses
are not included with respirators, because blast operators
often are assigned personal respirators, while using com-
mon respirator hoses.

2.1

Component Checklist

2.1.1

Make sure that all the respirator components are

present. Each respirator box should contain the following:

Figure 1.

Apollo 20

Supplied-Air

Respirator

Respirator

Hose to Ambient

Air Source

Blast

Suit

Blast Suit

Gloves

Constant Flow

Connector

Nozzle and

Nozzle Holder

Blast Hose

Breathing-Air

Tube Assembly

General Arrangement

of

Operator Safety and Comfort Components

Summary of Contents for APOLLO 20 LP

Page 1: ...ou are using a Clemco Distributor Parts and Maintenance Guide refer to the orange warnings insert preceding the Index before continuing with the following instructions CLEMCO INDUSTRIES CORP One Cable Car Drive Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 NOTICE This supplied air respirator conforms to all NIOSH specifications and standards and carries NIOSH approval As manufactured thi...

Page 2: ...r 1 1 2 OSHA requires the employer to establish a com prehensive respiratory protection program per regulations 29 CFR 1910 134 a b and 29 CFR 1926 103 to include the following 1 Program coordination by a designated responsible individual 2 Evaluation of each worker s ability to perform the work while wearing a respirator 3 Periodic training 4 Periodic environmental monitoring 5 Respirator fit tes...

Page 3: ...use of properly de signed and maintained NIOSH approved sup plied air respirator equipment by blasting opera tors and all personnel within the work site area Leadpoisoningcancausedeath OSHAhasstated that the permissible exposure limit of lead is 50 micrograms per cubic meter of air 50 µg m3 averaged over an 8 hour workday The Apollo supplied air respirator system is ap proved by NIOSH as a Type CE...

Page 4: ...the configuration as speci fied by the manufacturer 1 4 8 Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators 1 4 9 Special or critical users instructions and or spe cific use limitations apply Refer to instruction manual before donning 1 5 Special Use Limitations 1 5 1 Air pressure at the point of attachment the point of attachment is...

Page 5: ... cfm within the approved pressure range as noted in the table in Section 4 2 2 WARNING Do not supply compressed air to this respirator Air from compressors pose hazards especially from carbon monoxide that are not included in theseinstructions Compressorsusedforbreath ing air require safety and monitoring devices that are not included in these instructions Using compressors that are not suitable f...

Page 6: ... Constant Flow Connector attach the connector to the belt slide 3 4 Breathing Tube Assembly 3 4 1 Attach the red end of the breathing tube to the threaded air inlet fitting at the back of the helmet 3 4 2 Attach the swivel connector on the black end to the Constant Flow Connector or alternate air control device WARNING The red end of the breathing tube must attach to the helmet and the black end t...

Page 7: ...ressures as noted in the table in Section 4 2 2 According to OSHA regulations the respirator provides adequate protection at 6 cfm While 6 cfm is the minimum required air flow test data show that when 7 cfm or more is used it provides even greater protection for the user 4 2 2 Use the following table to determine the minimum and maximum pressure setting and maximum respirator hose length Total Hos...

Page 8: ...ipped with a shut off Therefore if the hose is disconnected from the respirator while the pump is in operation air will continue to flow freely from the hose After removing the respirator in a clean environ ment the air pump should be shut off 6 0 ADJUSTMENTS 6 1 Helmet Suspension Adjustment and Re placement Figure 2 WARNING The suspension maintains a fixed distance be tween the head and the helme...

Page 9: ...ties of the collar are intended to provide a snug fit on the user s neck The cape must be replaced before the collar is stretched to the point where it no longer fits snugly around the neck 7 2 5 The outer cape provides protection from rebound ing abrasive and from abrasive ingress into the helmet Inspect the outer cape frequently for wear Replace the cape before holes are worn through or any wear...

Page 10: ...abrasive 8 4 Inner Lens 8 4 1 Inner and middle lenses should be replaced when pitted or scratched however if they become dirty but not pitted use mild detergent and water to clean them Volatile solutions such as alcohol gasoline or ammonia must not be used to clean these lenses Allow the lens to air dry cloth and towels can scratch the lens surface 9 0 SERVICE MAINTENANCE CAUTION Clean the respira...

Page 11: ...mum visibility install only enough lenses to last during a work period 9 2 4 Preparing lenses in the following manner will permit lenses to be pulled off easily by a user wearing heavy gloves 9 2 5 Place the middle lens on a clean flat surface Place up to three cover lenses on top of it 9 2 6 Fold the tab of the bottom lens down as shown in Figure 4 9 2 7 Fold the tabs of the second and top lens u...

Page 12: ...efore installing lenses 9 7 Rubber Latch 9 7 1 Pull the old latch off of the three lugs 9 7 2 Align the holes in the new latch over the lugs with the flat side toward the frame 9 7 3 Push the latch over each lug making sure the rubber is under the lug 9 8 Chin Strap 9 8 1 Replace the chin strap when worn 10 0 REPLACEMENT PARTS 10 1 Supplied Air Respirator Systems and Alternate Accessories Item Des...

Page 13: ...APOLLO 20 LP SUPPLIED AIR RESPIRATOR Page 12 17 16 1 2 3 4 5 6 9 7 11 14 10 8 13 22 18 19 12 20 21 15 Figure 6 25 24 23 ...

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