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APOLLO 20 LP SUPPLIED-AIR RESPIRATOR

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Helmet with chin strap, suspension and cape
attached

Breathing tube assembly

Constant-Flow Connector with belt

NOTE: Respirator hose must be ordered separately.

2.1.2

When all of these components are present, pre-

pare the respirator for operation per Section 3.0. See
Figure 1 for a typical arrangement.

3.0

PREPARATION

3.1

Adjust Helmet Suspension per Section 6.1.

3.2

Lens Assembly

WARNING

Never use the respirator without the fixed inner
lens and middle lens in place. The fixed lens
provides support for the window gasket, and the
middle lens compresses the gasket. If the gasket
is not adequately supported and compressed,
leaks can occur which could permit entry of toxic
and hazardous dust or abrasive into the helmet.

3.2.1

The lens system is an important part of the respi-

rator assembly. The helmet is supplied with an inner lens,
secured by a thick rubber gasket. Held in place on top of
the inner lens by the lens frame, are the middle lens and up
to three perforated cover lenses.

3.2.2

Check that the inner lens is in place. (See Section

9.1)

3.2.3

The middle lens and perforated cover lenses are

secured to the helmet by the lens frame. The middle lens
will not need to be changed often because it is protected
by perforated cover lenses. As one cover lens becomes
frosted during blasting, it can be torn off to expose the next
lens. Check that the perforated cover lenses are in place.
(See Section 9.2)

3.3

Belt

3.3.1

Using the spring clip attached to the Constant-

Flow Connector, attach the connector to the belt slide.

3.4

Breathing Tube Assembly

3.4.1

Attach the red end of the breathing tube to the

threaded air inlet fitting at the back of the helmet.

3.4.2

Attach the swivel connector on the black end, to

the Constant-Flow Connector, or alternate air control
device.

WARNING

The red end of the breathing tube must attach to
the helmet, and the black end to the Constant-
Flow Connector. Failure to properly attach the
tube may increase noise levels beyond OSHA
limits.

3.4.3

Use the molded-in handle to carry or hang the

respirator. Never hold, carry or hang the respirator by the
breathing tube. Mishandling the respirator in this manner
may damage the tube or helmet inlet. Any leaks or breaks
in the breathing tube will alter the air flow through the
respirator and affect user’s safety and comfort.

3.5

Respirator Hose

3.5.1

Respirator hose must be NIOSH-approved Clemco

respirator hose.  Use one or two 50 foot hose(s), or one to
three 100 ft. respirator hose to produce a maximum of 300
feet. Attach the female end of the respirator hose to the
Constant-Flow Connector.  Attach the other end of the
respirator hose to an ambient air pump.  Refer to table in
Section 4.2.2.

4.0

AIR SUPPLY

WARNING

Air supplied to this respirator system is critical to
the safety of the user. Read this section carefully.
Poor quality air will cause serious respiratory
injury or death to the user. See Toxic Dust Poi-
soning Warning in Section 1.3.

4.1

Air Quality

4.1.1

The quality of air supplied to the respirator is

extremely critical to the safety of the user. Special care
must also be taken to avoid accidental connection to any
other gas lines; such as, oxygen, acetylene, or nitrogen.

Summary of Contents for APOLLO 20 LP

Page 1: ...ou are using a Clemco Distributor Parts and Maintenance Guide refer to the orange warnings insert preceding the Index before continuing with the following instructions CLEMCO INDUSTRIES CORP One Cable Car Drive Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 NOTICE This supplied air respirator conforms to all NIOSH specifications and standards and carries NIOSH approval As manufactured thi...

Page 2: ...r 1 1 2 OSHA requires the employer to establish a com prehensive respiratory protection program per regulations 29 CFR 1910 134 a b and 29 CFR 1926 103 to include the following 1 Program coordination by a designated responsible individual 2 Evaluation of each worker s ability to perform the work while wearing a respirator 3 Periodic training 4 Periodic environmental monitoring 5 Respirator fit tes...

Page 3: ...use of properly de signed and maintained NIOSH approved sup plied air respirator equipment by blasting opera tors and all personnel within the work site area Leadpoisoningcancausedeath OSHAhasstated that the permissible exposure limit of lead is 50 micrograms per cubic meter of air 50 µg m3 averaged over an 8 hour workday The Apollo supplied air respirator system is ap proved by NIOSH as a Type CE...

Page 4: ...the configuration as speci fied by the manufacturer 1 4 8 Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators 1 4 9 Special or critical users instructions and or spe cific use limitations apply Refer to instruction manual before donning 1 5 Special Use Limitations 1 5 1 Air pressure at the point of attachment the point of attachment is...

Page 5: ... cfm within the approved pressure range as noted in the table in Section 4 2 2 WARNING Do not supply compressed air to this respirator Air from compressors pose hazards especially from carbon monoxide that are not included in theseinstructions Compressorsusedforbreath ing air require safety and monitoring devices that are not included in these instructions Using compressors that are not suitable f...

Page 6: ... Constant Flow Connector attach the connector to the belt slide 3 4 Breathing Tube Assembly 3 4 1 Attach the red end of the breathing tube to the threaded air inlet fitting at the back of the helmet 3 4 2 Attach the swivel connector on the black end to the Constant Flow Connector or alternate air control device WARNING The red end of the breathing tube must attach to the helmet and the black end t...

Page 7: ...ressures as noted in the table in Section 4 2 2 According to OSHA regulations the respirator provides adequate protection at 6 cfm While 6 cfm is the minimum required air flow test data show that when 7 cfm or more is used it provides even greater protection for the user 4 2 2 Use the following table to determine the minimum and maximum pressure setting and maximum respirator hose length Total Hos...

Page 8: ...ipped with a shut off Therefore if the hose is disconnected from the respirator while the pump is in operation air will continue to flow freely from the hose After removing the respirator in a clean environ ment the air pump should be shut off 6 0 ADJUSTMENTS 6 1 Helmet Suspension Adjustment and Re placement Figure 2 WARNING The suspension maintains a fixed distance be tween the head and the helme...

Page 9: ...ties of the collar are intended to provide a snug fit on the user s neck The cape must be replaced before the collar is stretched to the point where it no longer fits snugly around the neck 7 2 5 The outer cape provides protection from rebound ing abrasive and from abrasive ingress into the helmet Inspect the outer cape frequently for wear Replace the cape before holes are worn through or any wear...

Page 10: ...abrasive 8 4 Inner Lens 8 4 1 Inner and middle lenses should be replaced when pitted or scratched however if they become dirty but not pitted use mild detergent and water to clean them Volatile solutions such as alcohol gasoline or ammonia must not be used to clean these lenses Allow the lens to air dry cloth and towels can scratch the lens surface 9 0 SERVICE MAINTENANCE CAUTION Clean the respira...

Page 11: ...mum visibility install only enough lenses to last during a work period 9 2 4 Preparing lenses in the following manner will permit lenses to be pulled off easily by a user wearing heavy gloves 9 2 5 Place the middle lens on a clean flat surface Place up to three cover lenses on top of it 9 2 6 Fold the tab of the bottom lens down as shown in Figure 4 9 2 7 Fold the tabs of the second and top lens u...

Page 12: ...efore installing lenses 9 7 Rubber Latch 9 7 1 Pull the old latch off of the three lugs 9 7 2 Align the holes in the new latch over the lugs with the flat side toward the frame 9 7 3 Push the latch over each lug making sure the rubber is under the lug 9 8 Chin Strap 9 8 1 Replace the chin strap when worn 10 0 REPLACEMENT PARTS 10 1 Supplied Air Respirator Systems and Alternate Accessories Item Des...

Page 13: ...APOLLO 20 LP SUPPLIED AIR RESPIRATOR Page 12 17 16 1 2 3 4 5 6 9 7 11 14 10 8 13 22 18 19 12 20 21 15 Figure 6 25 24 23 ...

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