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APOLLO 20 LP SUPPLIED-AIR RESPIRATOR

Page 6

WARNING

Never connect a breathing air line to an air source
that has not been tested for gas and particulate
contamination. The presence of unacceptable
levels of carbon monoxide (CO) or other gases in
the breathing air will cause death to the user.

4.1.2

Breathing air used to supply the respirator must be

respirable breathing air and contain no less than 19.5
volume-percent of oxygen. Breathing air shall also meet
the requirements for Grade D or higher quality, as de-
scribed in Compressed Gas Association Commodity Speci-
fication pamphlet G-7.1., titled Commodity Specification
For Air, published by Compressed Gas Association Inc.,
Arlington, VA. (42 CFR Chapter 1).

4.1.3

Prior to using the respirator, read the owner’s

manual and all instructions, labels, and warnings relating
to the ambient air pump.

4.1.4

Take precautions to prevent contaminants from

entering through the air pump’s inlet filter. Locate the air
pump’s inlet filter away from all sources of contaminants
including carbon monoxide, which is found in engine
exhaust, and in any form of combustion. Place the pump
in an area away from vehicle traffic. Do not locate the
pump’s inlet filter near any exhaust system outlet, ventila-
tion flue, or source of fumes or particles of any kind. If the
ambient air pump cannot be placed in an area where
respirable air can be guaranteed, use an air inlet extension
hose as specified by the pump manufacturer to bring air
from an area where clean respirable air is ensured.

4.2

Air Volume and Pressure

4.2.1

The Apollo 20 LP respirator is designed for use

with ambient pumps, that provides 6 to 15 cfm of Grade D
breathing air at pressures as noted in the table in Section
4.2.2.  According to OSHA regulations, the respirator
provides adequate protection at 6 cfm. While 6 cfm is the
minimum required air flow, test data show that when 7 cfm
or more is used it provides even greater protection for the
user.

4.2.2

Use the following table to determine the minimum

and maximum pressure setting and maximum respirator
hose length.

Total Hose

Length 

Maximum Number

of Hose Sections

Pressure (psi)
Min.        Max.

50 feet

1

6

to

10

100 feet

2

8

to

14

200 feet

2

11 

to

20

300 feet

3

15

to

20

5.0

OPERATION

WARNING

• With the respirator on, leave the blast area

immediately if any of the following conditions
occur:

• Any part of the respirator system becomes dam-

aged.

• Any air monitoring alarm is activated.
• Airflow into the respirator is reduced or stops.
• Breathing becomes difficult.
• At the first sign of dizziness, nausea, fever,

illness or injury.

• Any contamination is noted by taste, smell or

vision inside the respirator.

• Vision becomes impaired.
• Any irritation is noted.

5.1

Prior to operation, thoroughly inspect and clean

the helmet, breathing tube, respirator hose, air entry ports,
and fittings of all dust and debris. Inspect the helmet
suspension and adjust if necessary per Section 6.1.

5.2

Begin operation of the ambient air pump per the

manufacturer’s instructions.

5.3

Check air pressure at the point of attachment.  Set

the pressure between the minimum and maxium pres-
sures assigned in Section 4.2.2.

5.4

Check all safety, and breathing equipment used in

conjunction with the respirator as recommended by the
manufacturer.

5.5

Check respirator hose and connections for tight-

ness and leaks.

5.6

Put the respirator on in a clean non-hazardous

environment, free of contaminants, where the air is safe to
breathe. When putting the respirator on or taking it off,
keep it upright to prevent dust and abrasive from falling
inside.

Summary of Contents for APOLLO 20 LP

Page 1: ...ou are using a Clemco Distributor Parts and Maintenance Guide refer to the orange warnings insert preceding the Index before continuing with the following instructions CLEMCO INDUSTRIES CORP One Cable Car Drive Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 NOTICE This supplied air respirator conforms to all NIOSH specifications and standards and carries NIOSH approval As manufactured thi...

Page 2: ...r 1 1 2 OSHA requires the employer to establish a com prehensive respiratory protection program per regulations 29 CFR 1910 134 a b and 29 CFR 1926 103 to include the following 1 Program coordination by a designated responsible individual 2 Evaluation of each worker s ability to perform the work while wearing a respirator 3 Periodic training 4 Periodic environmental monitoring 5 Respirator fit tes...

Page 3: ...use of properly de signed and maintained NIOSH approved sup plied air respirator equipment by blasting opera tors and all personnel within the work site area Leadpoisoningcancausedeath OSHAhasstated that the permissible exposure limit of lead is 50 micrograms per cubic meter of air 50 µg m3 averaged over an 8 hour workday The Apollo supplied air respirator system is ap proved by NIOSH as a Type CE...

Page 4: ...the configuration as speci fied by the manufacturer 1 4 8 Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators 1 4 9 Special or critical users instructions and or spe cific use limitations apply Refer to instruction manual before donning 1 5 Special Use Limitations 1 5 1 Air pressure at the point of attachment the point of attachment is...

Page 5: ... cfm within the approved pressure range as noted in the table in Section 4 2 2 WARNING Do not supply compressed air to this respirator Air from compressors pose hazards especially from carbon monoxide that are not included in theseinstructions Compressorsusedforbreath ing air require safety and monitoring devices that are not included in these instructions Using compressors that are not suitable f...

Page 6: ... Constant Flow Connector attach the connector to the belt slide 3 4 Breathing Tube Assembly 3 4 1 Attach the red end of the breathing tube to the threaded air inlet fitting at the back of the helmet 3 4 2 Attach the swivel connector on the black end to the Constant Flow Connector or alternate air control device WARNING The red end of the breathing tube must attach to the helmet and the black end t...

Page 7: ...ressures as noted in the table in Section 4 2 2 According to OSHA regulations the respirator provides adequate protection at 6 cfm While 6 cfm is the minimum required air flow test data show that when 7 cfm or more is used it provides even greater protection for the user 4 2 2 Use the following table to determine the minimum and maximum pressure setting and maximum respirator hose length Total Hos...

Page 8: ...ipped with a shut off Therefore if the hose is disconnected from the respirator while the pump is in operation air will continue to flow freely from the hose After removing the respirator in a clean environ ment the air pump should be shut off 6 0 ADJUSTMENTS 6 1 Helmet Suspension Adjustment and Re placement Figure 2 WARNING The suspension maintains a fixed distance be tween the head and the helme...

Page 9: ...ties of the collar are intended to provide a snug fit on the user s neck The cape must be replaced before the collar is stretched to the point where it no longer fits snugly around the neck 7 2 5 The outer cape provides protection from rebound ing abrasive and from abrasive ingress into the helmet Inspect the outer cape frequently for wear Replace the cape before holes are worn through or any wear...

Page 10: ...abrasive 8 4 Inner Lens 8 4 1 Inner and middle lenses should be replaced when pitted or scratched however if they become dirty but not pitted use mild detergent and water to clean them Volatile solutions such as alcohol gasoline or ammonia must not be used to clean these lenses Allow the lens to air dry cloth and towels can scratch the lens surface 9 0 SERVICE MAINTENANCE CAUTION Clean the respira...

Page 11: ...mum visibility install only enough lenses to last during a work period 9 2 4 Preparing lenses in the following manner will permit lenses to be pulled off easily by a user wearing heavy gloves 9 2 5 Place the middle lens on a clean flat surface Place up to three cover lenses on top of it 9 2 6 Fold the tab of the bottom lens down as shown in Figure 4 9 2 7 Fold the tabs of the second and top lens u...

Page 12: ...efore installing lenses 9 7 Rubber Latch 9 7 1 Pull the old latch off of the three lugs 9 7 2 Align the holes in the new latch over the lugs with the flat side toward the frame 9 7 3 Push the latch over each lug making sure the rubber is under the lug 9 8 Chin Strap 9 8 1 Replace the chin strap when worn 10 0 REPLACEMENT PARTS 10 1 Supplied Air Respirator Systems and Alternate Accessories Item Des...

Page 13: ...APOLLO 20 LP SUPPLIED AIR RESPIRATOR Page 12 17 16 1 2 3 4 5 6 9 7 11 14 10 8 13 22 18 19 12 20 21 15 Figure 6 25 24 23 ...

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