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APOLLO 20 LP SUPPLIED-AIR RESPIRATOR

Page 8

6.1.7

Install the suspension by inserting the four white

plastic tabs into the clefts on the shell. The tabs must fully
seat in their respective locators.

6.1.8

Try the helmet on for fit and readjust if necessary.

6.1.9

Check that the chin strap is in place, then reattach

the cape onto the helmet following the instructions in
Section 9.4.

7.0

MAINTENANCE PROGRAM

7.1

Basic Service

7.1.1

A program for maintenance and care of the respi-

rator must be established based on application, working
conditions, and hazards involved, and include the follow-
ing basic service.

• Inspection for defects (including a leak check)
• Cleaning and disinfecting
• Repair (service maintenance)
• Storage

Equipment must be properly maintained to retain its origi-
nal effectiveness. [Reference OSHA Regulations 1910.134
(f)].

7.2

Inspection

7.2.1

Inspect respirators before and after each use.

Inspection shall include a check for tightness of connec-
tions and the condition of the lenses, suspension, cape
and elastic parts, breathing tube, respirator hose and
connectors, and Constant-Flow Connector. [Reference
OSHA Regulations 1910.134 (f)(2)].

7.2.2

The respirator hose, breathing tube, air entry

ports, and fittings must be checked for dust contamination,
and cleaned before making connections.

7.2.3

The helmet suspension is a very important com-

ponent for maintaining maximum head and respiratory
protection. It must be inspected for fit and wear on a daily
basis, and replaced immediately at the first sign of wear.
(See Section 6.1)

7.2.4

The inner collar is a very important factor in

controlling air escape from the helmet and preventing
ingress of dust. The elastic properties of the collar are
intended to provide a snug fit on the user’s neck. The cape
must be replaced before the collar is stretched to the point
where it no longer fits snugly around the neck.

7.2.5

The outer cape provides protection from rebound-

ing abrasive and from abrasive ingress into the helmet.
Inspect the outer cape frequently for wear. Replace the
cape before holes are worn through, or any wear occurs
that prevents the cape from providing the protection for
which it is intended.

7.3

Cleaning and Disinfecting

7.3.1

Respirators must be cleaned and disinfected as

frequently as necessary to ensure that proper protection is
provided to the wearer. Respirators used by more than one
person must be cleaned and disinfected after each use.
See Section 8.0 for cleaning instructions. [Reference
OSHA Regulations 1910.134 (b)(5); 1910.134 (f)(3)].

7.4

Repair (Service Maintenance)

7.4.1

Replacement or repairs shall be done only by

trained persons, using genuine Clemco parts designed for
the respirator. No attempt shall be made to replace com-
ponents or to make adjustment or repairs beyond the
manufacturer’s recommendations. See Sec. 9.0 for ser-
vice instructions. [Reference OSHA Regulations 1910.134
(f)(4)].

7.5

Storage

7.5.1

Daily Storage

7.5.1.1 When the respirator is not in use, it must be stored
in a clean, dry area. Hang the respirator by the handle. Do
not tuck the cape inside the helmet. Let the cape hang
loose to allow air to circulate, to dry condensation from the
cape and from inside the helmet.

7.5.2

Long-term storage

7.5.2.1 After inspection, cleaning and thorough drying,
and after necessary repairs are made, the cape should be
tucked inside the helmet. The respirator shall then be
placed in a plastic bag and the bag sealed to keep out dust
and moisture. Place the bag in a clearly marked carton and
store it in a clean, dry place. [Reference OSHA Regula-
tions 1910.134 (f)(5)].

Summary of Contents for APOLLO 20 LP

Page 1: ...ou are using a Clemco Distributor Parts and Maintenance Guide refer to the orange warnings insert preceding the Index before continuing with the following instructions CLEMCO INDUSTRIES CORP One Cable Car Drive Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 NOTICE This supplied air respirator conforms to all NIOSH specifications and standards and carries NIOSH approval As manufactured thi...

Page 2: ...r 1 1 2 OSHA requires the employer to establish a com prehensive respiratory protection program per regulations 29 CFR 1910 134 a b and 29 CFR 1926 103 to include the following 1 Program coordination by a designated responsible individual 2 Evaluation of each worker s ability to perform the work while wearing a respirator 3 Periodic training 4 Periodic environmental monitoring 5 Respirator fit tes...

Page 3: ...use of properly de signed and maintained NIOSH approved sup plied air respirator equipment by blasting opera tors and all personnel within the work site area Leadpoisoningcancausedeath OSHAhasstated that the permissible exposure limit of lead is 50 micrograms per cubic meter of air 50 µg m3 averaged over an 8 hour workday The Apollo supplied air respirator system is ap proved by NIOSH as a Type CE...

Page 4: ...the configuration as speci fied by the manufacturer 1 4 8 Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators 1 4 9 Special or critical users instructions and or spe cific use limitations apply Refer to instruction manual before donning 1 5 Special Use Limitations 1 5 1 Air pressure at the point of attachment the point of attachment is...

Page 5: ... cfm within the approved pressure range as noted in the table in Section 4 2 2 WARNING Do not supply compressed air to this respirator Air from compressors pose hazards especially from carbon monoxide that are not included in theseinstructions Compressorsusedforbreath ing air require safety and monitoring devices that are not included in these instructions Using compressors that are not suitable f...

Page 6: ... Constant Flow Connector attach the connector to the belt slide 3 4 Breathing Tube Assembly 3 4 1 Attach the red end of the breathing tube to the threaded air inlet fitting at the back of the helmet 3 4 2 Attach the swivel connector on the black end to the Constant Flow Connector or alternate air control device WARNING The red end of the breathing tube must attach to the helmet and the black end t...

Page 7: ...ressures as noted in the table in Section 4 2 2 According to OSHA regulations the respirator provides adequate protection at 6 cfm While 6 cfm is the minimum required air flow test data show that when 7 cfm or more is used it provides even greater protection for the user 4 2 2 Use the following table to determine the minimum and maximum pressure setting and maximum respirator hose length Total Hos...

Page 8: ...ipped with a shut off Therefore if the hose is disconnected from the respirator while the pump is in operation air will continue to flow freely from the hose After removing the respirator in a clean environ ment the air pump should be shut off 6 0 ADJUSTMENTS 6 1 Helmet Suspension Adjustment and Re placement Figure 2 WARNING The suspension maintains a fixed distance be tween the head and the helme...

Page 9: ...ties of the collar are intended to provide a snug fit on the user s neck The cape must be replaced before the collar is stretched to the point where it no longer fits snugly around the neck 7 2 5 The outer cape provides protection from rebound ing abrasive and from abrasive ingress into the helmet Inspect the outer cape frequently for wear Replace the cape before holes are worn through or any wear...

Page 10: ...abrasive 8 4 Inner Lens 8 4 1 Inner and middle lenses should be replaced when pitted or scratched however if they become dirty but not pitted use mild detergent and water to clean them Volatile solutions such as alcohol gasoline or ammonia must not be used to clean these lenses Allow the lens to air dry cloth and towels can scratch the lens surface 9 0 SERVICE MAINTENANCE CAUTION Clean the respira...

Page 11: ...mum visibility install only enough lenses to last during a work period 9 2 4 Preparing lenses in the following manner will permit lenses to be pulled off easily by a user wearing heavy gloves 9 2 5 Place the middle lens on a clean flat surface Place up to three cover lenses on top of it 9 2 6 Fold the tab of the bottom lens down as shown in Figure 4 9 2 7 Fold the tabs of the second and top lens u...

Page 12: ...efore installing lenses 9 7 Rubber Latch 9 7 1 Pull the old latch off of the three lugs 9 7 2 Align the holes in the new latch over the lugs with the flat side toward the frame 9 7 3 Push the latch over each lug making sure the rubber is under the lug 9 8 Chin Strap 9 8 1 Replace the chin strap when worn 10 0 REPLACEMENT PARTS 10 1 Supplied Air Respirator Systems and Alternate Accessories Item Des...

Page 13: ...APOLLO 20 LP SUPPLIED AIR RESPIRATOR Page 12 17 16 1 2 3 4 5 6 9 7 11 14 10 8 13 22 18 19 12 20 21 15 Figure 6 25 24 23 ...

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