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APOLLO 60 HP SUPPLIED-AIR RESPIRATOR

Page 3

This manual does not contain all the health and
safety requirements regarding toxic and hazard-
ous dust exposure. Obtain copies of the OSHA
regulations and consult a safety professional
and/or industrial hygienist for complete require-
ments.

Within this manual we refer to hazardous or con-
taminated environments. These environments can
be any place around the blast area that could
contain toxic or hazardous dust.

If these warnings are not completely understood,
or if further information is required, contact a
local OSHA office. If any personnel in the abra-
sive blasting vicinity cannot read or comprehend
these warnings and the entire content of this
instructional material, assign a qualified person
to instruct them.

Additional information on abrasive blasting haz-
ards titled “Preventing Silicosis and Death From
Sandblasting”, Publication No. 92-102, is avail-
able from:

Publications Dissemination, DSDTT
National Institute for Occupational Safety and Health

4676 Columbia Parkway

Cincinnati, OH 45226

(513) 533-8287

1.4

Cautions and Limitations

1.4.1

Not for use in atmospheres immediately danger-

ous to life or health.

1.4.2

Do not exceed maximum use concentrations es-

tablished by regulatory standards.

1.4.3

Air-line respirators can be used only when the

respirators are supplied with respirable air meeting the
requirements of CGA G-7.1 for Grade D or higher quality.

1.4.4

Use only the pressure ranges and hose lengths

specified in the instruction manual.

1.4.5

Failure to properly use and maintain this product

could result in injury or death.

1.4.6

All approved respirators shall be selected, fitted,

used, and maintained in accordance with MSHA, OSHA,
and other applicable regulations.

1.4.7

Never substitute, modify, add, or omit parts. Use

only exact replacement parts in the configuration as speci-
fied by the manufacturer.

1.4.8

Refer to users instructions, and/or maintenance

manuals for information on use and maintenance of these
respirators.

1.5

Special Use Limitations

1.5.1

Air pressure at the point of attachment (the point

of attachment is where the respirator supply hose is
connected to the respirable air source) must be main-
tained at pressures between the minimum pressure as
shown in the table in Section 4.2.4 and the maximum of
100 psi.

! WARNING

Failure to maintain the minimum pressure at the
point of attachment may reduce air flow below the
minimum flow required by OSHA. Reduced air
flow may result in ingress of hazardous toxic
dust, subjecting the user to immediate health and
life threatening poisoning and subsequent respi-
ratory disease.

1.5.2

Use no more than 12 sections of respirator hose to

obtain a total maximum length of up to 300 feet, as noted
in the table in Section 4.2.4.

1.5.3

The respirator is designed for specific use in

abrasive blasting applications. Do not use in other opera-
tions such as painting or welding.

1.6

Protection

1.6.1

Assigned Protection Factor (APF): The NIOSH

recognized assigned protection factor for any Type-CE
respirator (the Apollo respirator is a Type-CE respirator) is
25 times the permissible exposure limit (PEL). In other
words, CE respirators should be used only in atmospheres
in which the contaminant level does not exceed 25 times
the PEL. However, based upon the results of independent
testing, OSHA will treat the Apollo Supplied-Air Respirator
as having an APF of 1000 times the PEL

 

when used in lead

removal applications.

1.6.2

Head: The respirator protects the wearer’s head

and neck from impact and from abrasion caused by re-
bounding abrasive. The respirator meets physical require-
ments for industrial head protection as stated in ANSI
Z89.1-1997 as a Type I Class G protective helmet.

1.6.3

Face: The Apollo 60 inner lens meets impact and

penetration requirements under ANSI Z87.1-1989.

1.6.4

Eyes: Apollo respirators do not provide primary

eye protection. Wear approved eye protection with the
respirator.

1.6.5

Hearing: Noise generated by the Apollo respirator

and measured inside the helmet do not exceed 80 deci-

Summary of Contents for Apollo 60 HP

Page 1: ...ou are using a Clemco Distributor Parts and Maintenance Guide refer to the orange warnings insert preceding the Index before continuing with the following instructions CLEMCO INDUSTRIES CORP One Cable...

Page 2: ...i rator 1 1 2 OSHA requires the employer to establish a com prehensive respiratory protection program per regulations 29 CFR 1910 134 a b and 29 CFR 1926 103 to include the following 1 Program coordin...

Page 3: ...sup plied air respirator equipment by blasting opera tors and all personnel within the work site area Leadpoisoningcancausedeath OSHAhasstated that the permissible exposure limit of lead is 50 microgr...

Page 4: ...ntenance manuals for information on use and maintenance of these respirators 1 5 Special Use Limitations 1 5 1 Air pressure at the point of attachment the point of attachment is where the respirator s...

Page 5: ...s conditions Constant Flow Connector CFC Provides non adjust able volume of supplied air within the cfm range required by OSHA Air Control Valve ACV Enables the user to a d j u s t the volume of suppl...

Page 6: ...r lens by the window frame are up to five perforated outer lenses 3 2 2 Check that the inner lens is in place See Section 9 1 3 2 3 The perforated outer lenses are secured to the helmet by the window...

Page 7: ...necessary safety and monitoring devices plus suitable in line air filters and purifying equipment to assure breathing air quality Refer ence OSHA Regulations 29 CFR 1910 134 d and 29 CFR 1926 103 f 4...

Page 8: ...attached If the regulator is adjusted with static pressure no air flow pressure may drop below the required pressure when the respirator is connected and may result in low air flow Setting the pressur...

Page 9: ...e positioned and maintained without any interference from items such as hair facial hair or shirt collars between the collar and user s neck 5 9 Pull the cape down to fully extend it and connect the f...

Page 10: ...Try the helmet on for fit and readjust if necessary 6 2 9 Check that the chin strap is in place then reattach the cape onto the helmet following the instructions in Section 9 4 7 0 MAINTENANCE PROGRAM...

Page 11: ...to circulate to dry condensation from the cape and from inside the helmet 7 5 2 Long term storage 7 5 2 1 After inspection cleaning and thorough drying and after necessary repairs are made the cape s...

Page 12: ...eplacing Perforated Outer Lenses Figure 4 9 2 1 Up to five outer lenses can be installed at one time For maximum visibility install only enough lenses to last during a work period 9 2 2 Preparing lens...

Page 13: ...tructions 9 6 Window Frame 9 6 1 The window frame must be replaced when it becomes difficult to maintain a seal or to keep the latch closed When replacing the window frame the acoustical foam inside t...

Page 14: ...includes items 6 and 7 04398 6 Adaptor 3 8 hose to 3 8 pipe 00022 7 Union 3 8 hose to 3 8 hose 01020 8 Disconnect 1 4 female 00025 9 Adaptor 3 8 hose to 1 4 pipe 01019 10 Acoustical foam kit sides 04...

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