background image

Page 8 

 

dle to avoid damage to the air line.

 

5  Air Supply 

The air supply to the blast helmet is a critical element of operator safety and is not included in the 

scope of delivery. Please read this section with particular care. Poor air quality may result in ill-

ness or death of the operator (see 2.2). 

5.1  Air quality 

The air supply must comply with EN 12021. 

A supply pressure of 6 -  8 bar must be ensured. This can be achieved using our CPF 20 air filter with 

integrated pressure regulator (Art. no. 03580D) so that the right air flow is available (see also 5.2).  

The quality of the air supply is critical and very important for ensuring the safety and wellbeing of the 

operator. Particular attention must be paid to ensuring that the apparatus is not accidentally connected to 

other gas supplies, e.g. oxygen, acetylene or nitrogen. 

Never connect the breathing air line to an air source that has not been tested for gas or particu-

late contamination. 

Do not use a piston compressor (oil bath) to generate the breathing air as there is a strong risk it 

may produce high carbon monoxide concentrations. 

The presence of excessive carbon monoxide concentrations may result in the operator’s death. 

 
The breathing air must meet the following requirements:

 

-The air supply must comply with 

EN 12021

-Before using the helmet, please read the owner’s manual, all instructions and labels, and all warnings 

concerning the 

compressed air source

. Please observe the compressor manufacturer’s state-

ments/warnings concerning the use of the compressor. 

Warning:  
 

During intense use, respiration may produce negative pressure in the helmet.  
 

-During intense use therefore, the air control valve needs to be opened wider to prevent the ingress of 
dust into the helmet. 
 

-If  using an oil-lubricated compressor for the air supply, a high temperature monitor and/or a carbon 

monoxide alarm should be fitted. If only a high temperature monitor is fitted, the air must be regularly 

tested for the presence of carbon monoxide. The user is responsible for testing the breathing air, the 

compressor, the carbon monoxide alarm, the air filter and the wearing parts. An overheated or poorly 

maintained compressor may produce carbon monoxide or an unpleasant smell. It is also possible to use 

systems to remove or convert carbon monoxide in order to ensure good breathing air quality. 

-When using a compressor, the air intake must be positioned to prevent the intake of contaminants, e.g. 

carbon monoxide and oil components found in exhaust gases. This applies especially when using porta-

ble compressors. For this reason, no vehicles or motor-powered equipment should be operated in the 

vicinity of the compressor. 

An appropriate filter (e.g. CPF 20, Art. no. 03580 D) must be fitted and regularly serviced to remove un-

pleasant smells, oil mist, condensation, rust from pipes and other constituents.  

Summary of Contents for BLAST HELMET APOLLO 600 CE

Page 1: ...e 21 Tel 49 0 8062 90080 83052 Bruckm hl E mail info clemco de Germany Web www clemco international com OWNER S MANUAL BLAST HELMET APOLLO 600 CE Supplied air respirator with continuous air flow Cat I...

Page 2: ...PARATION 7 5 AIR SUPPLY 8 5 1 Air quality 8 5 2 Air volume pressure and line length 9 6 OPERATION 9 7 SETTINGS 10 7 1 Control valve Art no 100074 10 7 2 Adjusting the helmet suspension 11 8 MAINTENANC...

Page 3: ...r 14 9 5 Sweatband helmet suspension 14 9 6 Blast helmet 15 9 7 Inner lens 15 10 STORAGE 15 10 1 Daily storage 15 10 2 Long term storage 15 11 REPLACEMENT PARTS 16 11 1 Helmet 16 11 2 Air control valv...

Page 4: ...5D Rubber cape 4436 In place of the nylon cape e g if a lot of blast media rebounds lighter than the leather cape 24406D ASS cape 4436 RA In place of the nylon cape if using fall pro tection during bl...

Page 5: ...that is approved for use with these substances or an additional respirator In accord ance with DGUV Regulation 112 190 Class 4B blast protection equipment can be used at up to 500 times the threshold...

Page 6: ...et is not suitable for use for other operations such as welding or painting The helmet is not suitable for use in flammable atmospheres The helmet can be worn with the head in the usual vertical or sl...

Page 7: ...maximum of 10 years 3 Description of the Equipment The minimal version of the blast helmet consists of the following components Helmet with chin strap suspension and cape Breathing air line length app...

Page 8: ...the owner s manual all instructions and labels and all warnings concerning the compressed air source Please observe the compressor manufacturer s state ments warnings concerning the use of the compres...

Page 9: ...40 m If it is necessary to use a longer line please contact the manufacturer to define suitable measures The pressure in the supply line must not exceed 8bar 6 Operation Prior to operation the helmet...

Page 10: ...air control valve and tighten it well 7 Settings 7 1 Control valve Art no 100074 Figure 1 Air control valve The Clemco air control valve allows the operator to increase or decrease the air flow by tu...

Page 11: ...e operator s head size Turn the screw clockwise to make the helmet suspension tighter turn the screw counter clockwise to make the helmet suspen sion looser 3 Adjust the chin strap Slide the buckle on...

Page 12: ...ol Avoid scratching the lens see Figure 3 4 Close the lens frame again Hook the frame back in the latch and close 8 2 Replacing the outer lens and cover lenses Up to five perforated cover lenses can b...

Page 13: ...suspension ensure that the chin strap is at the front 8 4 Cape Follow this procedure if the cape is soiled or needs to be replaced 1 Remove the cape Open the buckle on the cape belt by pressing the sm...

Page 14: ...erator and alter the properties of the material used 9 1 Filter The filter foam is inside the control valve It must be removed if it is soiled Use a small screwdriver to prise off the snap ring and re...

Page 15: ...e inner lens should be cleaned or replaced if it becomes soiled or scratched It can be cleaned with warm water and a mild detergent Solvents such as alcohol white spirit or ammonia must not be used Al...

Page 16: ...Description 1 23800 A A 600 outer helmet shell 2C 04491 I Acoustic foam right 2D 04492 I Acoustic foam left 2H 23815 D Nylon cape for A 600 24310 D Leather cape for A 600 2H1 08740I Inner collar for...

Page 17: ...6 32 x 3 8 2YD 08924 I Nut 6 50 100913 A 600 CE flow indicator complete with line 50 100915 A 600 air indicator 51 100914 Air line black 1 m 52 100917 A 600 screw fitting 53 24263 D Clip for 9 mm air...

Page 18: ...Page 18 Figure 4 Individual components of Apollo 600...

Page 19: ...pe for A 600 Art no 23815D Leather cape for A 600 Art no 24310D Figure 5 Ce certified cape for Apollo 600 11 4 Additional parts Clem Cool air conditioner 23825D Climate control 04411I DLX padded suspe...

Reviews: