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PIPE-PRO XL™ INTERNAL-PIPE BLAST TOOL

  

Page 10 

 

 

 

 

 

© 2017 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27804 Rev A 

7.0 PREVENTIVE 

MAINTENANCE 

 

7.1

 

Air Motor Air-Supply Line 

 

7.1.1

 

Make sure the air supply hose fittings are clean 

before connecting the hose to the tool’s air connections.  

 

NOTICE

 

The filter/regulator in the air supply line protects 
the air motor from contamination in the air line. 
Take special care to prevent contaminants from 
the blasting environment from entering the air 
motor or air motor supply hose. Any dust or 
abrasive in the air supply that enters the air 
motor will cause the air motor to fail. To prevent 
contamination, cover the air hose connections 
and air motor tubing whenever the air supply or 
return hoses are removed. Motor failure from 
ingress of dust, abrasive, or any foreign matter 
voids the warranty.

 

 

 

7.2 

8-Hour Inspection, Refer to Figure 16 

 

7.2.1 

Nozzles and nozzle extensions 

 

7.2.1.1

 Remove the nozzles, extensions, and nozzle 

washers and inspect for wear.  
 

7.2.1.2

 Replace the nozzle when the orifice diameter 

has worn 1/16" larger than the original size.  
 
 

 

 Figure 

16 

 
 

7.2.1.3

 Inspect the inside of the nozzle extensions for 

wear. If extensions are worn to an oblong shape, turn 

the extension a quarter of a turn several times a day 
while maintaining pressure on the nozzle washer. 
 

7.2.1.4

  Make sure the nozzle washers in the head and 

in the extensions are in good condition before screwing 
in the extension and nozzles. 

 
 
7.3 16-Hour 

Inspection 

 

7.3.1 

Blast head assembly, Refer to Figure 17 

 

 

NOTICE

 

Disassemble and reassemble the blast head on 
a bench in a clean dust-free and abrasive-free 
environment.

 

 
7.3.1.1

 Remove nozzles and nozzle extensions and 

inspect for wear. 
 

7.3.1.2

  To remove the head, loosen the blast head lock 

nut and turn the head counterclockwise (when viewed 
from the head end of the tool). Note: If the axle turns 
with the head, insert the spanner’s pin into the recess 
(between the lock nut and front housing) as shown in 
Figure 18 and use the spanner to hold the axle while 
turning the head counterclockwise to remove. 

 
7.3.1.3

  Remove the blast head gasket from the head. 

 

7.3.1.4

 Place the blast head in a vise. Remove the 

retaining plug and swivel eye assembly from the head. 
NOTE: If the wrench is too wide to fit onto the plug flats, 
remove the swivel eye by removing the bolt and then 
remove the plug. 
 
 
 
 

 

 
 
 
 Figure 

17 

 

 

Blast Head 

Nozzle 

Nozzle Washer 

Nozzle Extension 

Nozzle Washer 

Swivel Eye

Lock Nut 

Blast Head 

Gasket

Blast Head 

Deflector Gasket 

Deflector 

Retaining Plug

Deflector Alignment Pin 

Summary of Contents for PIPE-PRO XL

Page 1: ...s equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a...

Page 2: ...o potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard r...

Page 3: ...2 1 1 The primary components of the Pipe Pro XLTM tool are shown in Figure 1 and Figure 2 Figure 1 shows the basic tool Figure 2 shows the items in the air motor control hose kit The control hose kit...

Page 4: ...within the pipe Soft carriage wheels provide smooth movement through the length of the pipe 3 0 ANCILLARY EQUIPMENT REQUIREMENTS 3 1 Blast Machine and Accessories 3 1 1 The blast machine should be of...

Page 5: ...21 6 1 2 4 1 5 4 3 22 7 5 4 3 4 3 3 4 23 7 3 4 5 1 2 5 1 4 4 1 4 24 8 1 4 6 1 2 5 3 4 4 3 4 25 9 6 3 4 6 1 2 5 1 2 26 9 1 2 7 1 2 7 6 27 10 8 7 1 2 6 1 2 28 10 1 2 8 1 2 8 7 29 11 1 4 9 8 3 4 7 3 4 3...

Page 6: ...e operation of the air motor moisture in the air motor air line could will accelerate wear on the motor 3 4 2 Dust or abrasive ingress will cause extensive damage to the air motor The filter pressure...

Page 7: ...or out of the pipe while blasting A shroud may be built at the ends of the pipe to contain blasting or any voids at the ends of the pipe can be blasted using a standard blast nozzle 5 2 Assemble Cente...

Page 8: ...be at least 3 8 ID Increase the inside diameter to 1 2 when using more than one section of supply hose multiple connections of 3 8 hose could restrict air volume needed to operate the air motor NOTIC...

Page 9: ...2 12 4 45 26 15 7 8 23 12 4 1 2 46 26 16 3 8 24 12 5 47 26 16 7 8 25 12 5 1 2 48 26 17 3 8 26 12 6 1 8 49 26 17 7 8 27 12 6 5 8 50 26 18 3 8 28 12 7 1 8 51 26 18 7 8 29 12 7 5 8 52 26 19 3 8 30 12 8 1...

Page 10: ...minum or 00566 brass couplings 6 0 OPERATION 6 1 Set up and load abrasive into the blast machine and connect air lines blast lines and blast equipment as described in the applicable operation manuals...

Page 11: ...f extensions are worn to an oblong shape turn the extension a quarter of a turn several times a day while maintaining pressure on the nozzle washer 7 2 1 4 Make sure the nozzle washers in the head and...

Page 12: ...and head some realigning may be needed to keep the deflector straight within the head The deflector must be inserted straight into the head with no cocking or binding Make sure the deflector is corre...

Page 13: ...4 1 Inspect element in filter regulator and clean or replace as needed 7 4 2 Remove the front housing per Section 8 4 and inspect the bearing Replace the bearing if it does not turn smoothly 7 4 3 Re...

Page 14: ...ead per Section 7 3 1 and service the head assembly as needed Do not yet reassemble the blast head unless no further service is required 8 3 Backplate Coupling Flange Assembly Removal and Inspection 8...

Page 15: ...tion and inspection before removing the axle or drive cap NOTICE Do not use a pipe wrench or similar tool to remove the air motor doing so will damage the motor 8 5 1 The air motor has left handed or...

Page 16: ...E MAINTENANCE REASSEMBLY The order of reassembly is shown for a tool that was totally disassembled If the tool was not totally disassembled skip the sections that do not apply 9 1 Rear Seals Cartridge...

Page 17: ...thout any side cocking 9 3 4 Place the spring bushing and spring in the housing as shown in the illustration Figure 30 9 3 5 Place the tube casing drive cap up as shown in Figure 31 securely in a vice...

Page 18: ...rooved side faces toward the axle If the disc is new the sides are identical it does not matter how it is installed The groove will be formed by the rotating axle 9 5 2 Place the backplate atop the di...

Page 19: ...last head per Section 7 3 1 10 0 TROUBLESHOOTING 10 1 Blast head does not turn or turns too slowly 10 1 1 Volume or pressure of air at motor is too low Adjust pressure to between 80 and 90 psi 10 1 2...

Page 20: ...11 2 Conversion kit Item Description Stock No Large pipe converts 16 to 31 tool to 16 to 60 includes items 1 thru 6 as shown in Section 11 7 Figure 40 28047 11 3 Nozzles and Nozzle Extensions Item Des...

Page 21: ...foot 28583 18 Adaptor 1 8 x 8 mm air motor inlet tube 28584 19 Adaptor 1 4 x 8 mm air motor outlet tube 28585 20 Screw 4 x 6 mm set 90592 21 Gear air motor 27808 22 Tube casing 27816 23 Screw 6 x 18 m...

Page 22: ...on kit converts 16 to 31 centering carriage to 16 to 60 carriage includes items marked with 28047 1 Extension rail set of three w wheels 28856 2 Extension rail does not include wheels 27806 3 Leg carr...

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