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PIPE-PRO XL™ INTERNAL-PIPE BLAST TOOL

  

Page 13 

 

 

 

 

 

© 2017 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27804 Rev A 

coupling-flange are shown in the preventive 
maintenance section. Refer to Section 7.3.1 to service 
the blast head assembly and Section 7.3.2 to service the 
backplate coupling-flange assembly.  
 

NOTICE

 

Removed the tool from the blast hose or lance 
and service it in a clean, abrasive-free and dust-
free environment.  
Remove the tool from the carriage collar before 
performing any service other than the blast 
head and nozzles.

 

 
 

8.1

 

Carriage

 

 

8.1.1 

Removing the carriage 

 

8.1.1.1

 Completely  remove  the three cap screws 

holding the carriage collar to the drive cap and then slide 
the carriage from the base tool. Note: If lodged abrasive 
prevents removal from the carriage, pry the pieces apart 
at the seam between the drive cap and carriage collar 
flange, or place a wooden block or similar object against 
the quick coupling and rap the block with a hammer to 
remove the tool. 
 

8.1.2 

Attaching the carriage 

 

8.1.2.1

  Insert the base tool, quick coupling first into the 

flanged end of the carriage. 
 

8.1.2.2

  Align the bolt holes in the drive cap with those in 

the carriage collar and insert the plate into the flange. 
Align the holes as needed and install the three flat 
washers, lock washers, and cap screws to secure. 
 

8.2 

Blast Head Assembly, Removal and Inspection 

 

8.2.1

  Remove the blast head per Section 7.3.1 and 

service the head assembly as needed. Do not yet 
reassemble the blast head unless no further service is 
required. 
 

8.3  Backplate Coupling Flange Assembly 
Removal and Inspection 

 

8.3.1

  Remove the backplate coupling flange per 

Section 7.3.2 and service the head assembly as needed. 
 

8.3.2

 

The rear-seals cartridge (sleeve with u-seals and 

spacer) may slide out without pressing it. If it slides out, 
remove it now; if it does not slide, it will be pressed out 
later in Section 8.6. Do not yet reassemble the backplate 
and coupling flange unless no further service is required. 

 

8.4 

Front Housing and Bearing Removal and 

Inspection

 

 

8.4.1

  Refer to Figure 22 and unscrew the lock nut 

from the axle.  
 

8.4.2

 

Refer to the following caution and use a 4 mm 

hex key to remove the six socket head screws to 
separate the front housing from the drive cap and slide 
the housing off the axle.  

 

 

CAUTION 

The housing is under moderate spring 
pressure. When the retaining screws are 
removed, the spring will force the housing 
about 1-1/2 inches from the drive cap. 

 
 
 
 

 

 Figure 

22 

 

 
8.4.3

 

Remove spring bushing and spring from the axle. 

 

8.4.4

  Inspect the rim on the head (bearing) side of 

spring bushing. When new, the rim extends about 1/16" 
from the flange. If the rim is worn beyond 1/32", replace 
the bushing. 
 

8.4.5

 

Refer to Figure 23 and remove the felt seal from 

the front housing. 
 
 

 

 
 Figure 

23 

 
 

8.4.6

 

Refer to Figure 24 and remove the bearing from 

the front housing; the bearing fits snugly in the housing, if  

Axle 

Spring Bushing 

Spring

Felt Seal 

Front Housing 

Drive Cap 

Socket Head Screw 

Front Housing 

Lock Nut 

Axle 

Summary of Contents for PIPE-PRO XL

Page 1: ...s equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a...

Page 2: ...o potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard r...

Page 3: ...2 1 1 The primary components of the Pipe Pro XLTM tool are shown in Figure 1 and Figure 2 Figure 1 shows the basic tool Figure 2 shows the items in the air motor control hose kit The control hose kit...

Page 4: ...within the pipe Soft carriage wheels provide smooth movement through the length of the pipe 3 0 ANCILLARY EQUIPMENT REQUIREMENTS 3 1 Blast Machine and Accessories 3 1 1 The blast machine should be of...

Page 5: ...21 6 1 2 4 1 5 4 3 22 7 5 4 3 4 3 3 4 23 7 3 4 5 1 2 5 1 4 4 1 4 24 8 1 4 6 1 2 5 3 4 4 3 4 25 9 6 3 4 6 1 2 5 1 2 26 9 1 2 7 1 2 7 6 27 10 8 7 1 2 6 1 2 28 10 1 2 8 1 2 8 7 29 11 1 4 9 8 3 4 7 3 4 3...

Page 6: ...e operation of the air motor moisture in the air motor air line could will accelerate wear on the motor 3 4 2 Dust or abrasive ingress will cause extensive damage to the air motor The filter pressure...

Page 7: ...or out of the pipe while blasting A shroud may be built at the ends of the pipe to contain blasting or any voids at the ends of the pipe can be blasted using a standard blast nozzle 5 2 Assemble Cente...

Page 8: ...be at least 3 8 ID Increase the inside diameter to 1 2 when using more than one section of supply hose multiple connections of 3 8 hose could restrict air volume needed to operate the air motor NOTIC...

Page 9: ...2 12 4 45 26 15 7 8 23 12 4 1 2 46 26 16 3 8 24 12 5 47 26 16 7 8 25 12 5 1 2 48 26 17 3 8 26 12 6 1 8 49 26 17 7 8 27 12 6 5 8 50 26 18 3 8 28 12 7 1 8 51 26 18 7 8 29 12 7 5 8 52 26 19 3 8 30 12 8 1...

Page 10: ...minum or 00566 brass couplings 6 0 OPERATION 6 1 Set up and load abrasive into the blast machine and connect air lines blast lines and blast equipment as described in the applicable operation manuals...

Page 11: ...f extensions are worn to an oblong shape turn the extension a quarter of a turn several times a day while maintaining pressure on the nozzle washer 7 2 1 4 Make sure the nozzle washers in the head and...

Page 12: ...and head some realigning may be needed to keep the deflector straight within the head The deflector must be inserted straight into the head with no cocking or binding Make sure the deflector is corre...

Page 13: ...4 1 Inspect element in filter regulator and clean or replace as needed 7 4 2 Remove the front housing per Section 8 4 and inspect the bearing Replace the bearing if it does not turn smoothly 7 4 3 Re...

Page 14: ...ead per Section 7 3 1 and service the head assembly as needed Do not yet reassemble the blast head unless no further service is required 8 3 Backplate Coupling Flange Assembly Removal and Inspection 8...

Page 15: ...tion and inspection before removing the axle or drive cap NOTICE Do not use a pipe wrench or similar tool to remove the air motor doing so will damage the motor 8 5 1 The air motor has left handed or...

Page 16: ...E MAINTENANCE REASSEMBLY The order of reassembly is shown for a tool that was totally disassembled If the tool was not totally disassembled skip the sections that do not apply 9 1 Rear Seals Cartridge...

Page 17: ...thout any side cocking 9 3 4 Place the spring bushing and spring in the housing as shown in the illustration Figure 30 9 3 5 Place the tube casing drive cap up as shown in Figure 31 securely in a vice...

Page 18: ...rooved side faces toward the axle If the disc is new the sides are identical it does not matter how it is installed The groove will be formed by the rotating axle 9 5 2 Place the backplate atop the di...

Page 19: ...last head per Section 7 3 1 10 0 TROUBLESHOOTING 10 1 Blast head does not turn or turns too slowly 10 1 1 Volume or pressure of air at motor is too low Adjust pressure to between 80 and 90 psi 10 1 2...

Page 20: ...11 2 Conversion kit Item Description Stock No Large pipe converts 16 to 31 tool to 16 to 60 includes items 1 thru 6 as shown in Section 11 7 Figure 40 28047 11 3 Nozzles and Nozzle Extensions Item Des...

Page 21: ...foot 28583 18 Adaptor 1 8 x 8 mm air motor inlet tube 28584 19 Adaptor 1 4 x 8 mm air motor outlet tube 28585 20 Screw 4 x 6 mm set 90592 21 Gear air motor 27808 22 Tube casing 27816 23 Screw 6 x 18 m...

Page 22: ...on kit converts 16 to 31 centering carriage to 16 to 60 carriage includes items marked with 28047 1 Extension rail set of three w wheels 28856 2 Extension rail does not include wheels 27806 3 Leg carr...

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