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PIPE-PRO XL™ INTERNAL-PIPE BLAST TOOL

  

Page 14 

 

 

 

 

 

© 2017 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27804 Rev A 

required, use a puller to remove the bearing. Note: if the 
bearing stays on the axle, it will be removed later as 
noted in Paragraph 8.6.5. 
 
 
 

 

 Figure 

24 

 

 
8.4.7

 

Wipe the bearing clean and turn the races; the 

races should turn smoothly. Replace the bearing if it 
feels gritty when turning it. 
 

8.4.8

 

Inspect the inside of the housing: 

  If no dust is present, replace only the felt seal. 

  If dust is present on only the head side of the bearing, 

replace the felt seal and the u-seal.  

 If dust is present on the inward side of the bearing, 

axle and axle-gear, service the axle per Section 8.6  

 

8.4.9

 

If the gears are totally dust free, apply a liberal 

amount of Mobilgrease XHP 462 Moly, Chevron Delo 
Heavy Duty Moly 3% EP 2, or equivalent gear grease to 
the gear teeth, and reassemble the bearing and housing 
per Section 9.3. 
 

8.4.10

  If no additional service is required, reassemble 

the tool per Section 9.0. 

 
 
8.5 

Air Motor and Air Motor Gear Removal and 

Inspection. Refer to Figure 25 

 

NOTE: Removing the air motor requires a narrow 33 
millimeter wrench or an adjustable wrench narrow enough 
to fit within the confines of the air motor’s flats. If a wrench 
is not available, one should be purchased, or machine (or 
grind) one until it is narrow enough to fit within the flats. 
Remove the air motor for protection and inspection before 
removing the axle or drive cap. 
 

 

NOTICE

 

Do not use a pipe wrench or similar tool to 
remove the air motor; doing so will damage the 
motor. 
 

8.5.1

  The air motor has left-handed or reverse 

threads; to remove the motor from the drive cap, turn the 
motor clockwise as shown in Figure 25. 
 
 
 

 

 Figure 

25 

 
 

8.5.2

  Inspect the gear; there is no need to separate 

the gear from the motor if neither is being replaced. If 
service or replacement is needed, use a 2-mm hex key 
to remove the gear. 

 
8.5.3

  It is not necessary to remove the 1/8 x 8 mm 

inlet tube adaptor, 1/4 x 8 mm outlet tube adaptor, or 
tubing from the air motor unless either requires 
replacement or the air motor needs service. When 
required, remove the adaptors by unscrewing them.  
 

 

NOTICE

 

To reduce the risk of abrasive or foreign 
material contamination into the air motor, cover 
air motor fittings, ports, or tubing. Any foreign 
material entering the air motor will cause the air 
motor to fail. Motor failure from ingress of dust, 
abrasive, or foreign matter voids the warranty.

 

 
 
8.6 

Axle, Axle Gear, and Rear Bearing Removal 

and Inspection 
 
8.6.1

 

Occasionally the axle can be removed from the 

tube casing by sliding the axle back and forth as you 
would a slide puller. If the axle cannot be removed as 
noted, it can be pressed out, as follows.  
 

8.6.2

  Support the drive cap and tube casing in the 

press as shown in Figure 26. Make sure the supports do 
not block the axle.  
 

Air motor and gear removed 
from the drive cap. 

Wrench Flats 

Turn air motor 
clockwise to remove.

Drive Cap 

Bearing 

Back side of Front Housing 

U-Seal, open side 
toward bearing 

Summary of Contents for PIPE-PRO XL

Page 1: ...s equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a...

Page 2: ...o potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard r...

Page 3: ...2 1 1 The primary components of the Pipe Pro XLTM tool are shown in Figure 1 and Figure 2 Figure 1 shows the basic tool Figure 2 shows the items in the air motor control hose kit The control hose kit...

Page 4: ...within the pipe Soft carriage wheels provide smooth movement through the length of the pipe 3 0 ANCILLARY EQUIPMENT REQUIREMENTS 3 1 Blast Machine and Accessories 3 1 1 The blast machine should be of...

Page 5: ...21 6 1 2 4 1 5 4 3 22 7 5 4 3 4 3 3 4 23 7 3 4 5 1 2 5 1 4 4 1 4 24 8 1 4 6 1 2 5 3 4 4 3 4 25 9 6 3 4 6 1 2 5 1 2 26 9 1 2 7 1 2 7 6 27 10 8 7 1 2 6 1 2 28 10 1 2 8 1 2 8 7 29 11 1 4 9 8 3 4 7 3 4 3...

Page 6: ...e operation of the air motor moisture in the air motor air line could will accelerate wear on the motor 3 4 2 Dust or abrasive ingress will cause extensive damage to the air motor The filter pressure...

Page 7: ...or out of the pipe while blasting A shroud may be built at the ends of the pipe to contain blasting or any voids at the ends of the pipe can be blasted using a standard blast nozzle 5 2 Assemble Cente...

Page 8: ...be at least 3 8 ID Increase the inside diameter to 1 2 when using more than one section of supply hose multiple connections of 3 8 hose could restrict air volume needed to operate the air motor NOTIC...

Page 9: ...2 12 4 45 26 15 7 8 23 12 4 1 2 46 26 16 3 8 24 12 5 47 26 16 7 8 25 12 5 1 2 48 26 17 3 8 26 12 6 1 8 49 26 17 7 8 27 12 6 5 8 50 26 18 3 8 28 12 7 1 8 51 26 18 7 8 29 12 7 5 8 52 26 19 3 8 30 12 8 1...

Page 10: ...minum or 00566 brass couplings 6 0 OPERATION 6 1 Set up and load abrasive into the blast machine and connect air lines blast lines and blast equipment as described in the applicable operation manuals...

Page 11: ...f extensions are worn to an oblong shape turn the extension a quarter of a turn several times a day while maintaining pressure on the nozzle washer 7 2 1 4 Make sure the nozzle washers in the head and...

Page 12: ...and head some realigning may be needed to keep the deflector straight within the head The deflector must be inserted straight into the head with no cocking or binding Make sure the deflector is corre...

Page 13: ...4 1 Inspect element in filter regulator and clean or replace as needed 7 4 2 Remove the front housing per Section 8 4 and inspect the bearing Replace the bearing if it does not turn smoothly 7 4 3 Re...

Page 14: ...ead per Section 7 3 1 and service the head assembly as needed Do not yet reassemble the blast head unless no further service is required 8 3 Backplate Coupling Flange Assembly Removal and Inspection 8...

Page 15: ...tion and inspection before removing the axle or drive cap NOTICE Do not use a pipe wrench or similar tool to remove the air motor doing so will damage the motor 8 5 1 The air motor has left handed or...

Page 16: ...E MAINTENANCE REASSEMBLY The order of reassembly is shown for a tool that was totally disassembled If the tool was not totally disassembled skip the sections that do not apply 9 1 Rear Seals Cartridge...

Page 17: ...thout any side cocking 9 3 4 Place the spring bushing and spring in the housing as shown in the illustration Figure 30 9 3 5 Place the tube casing drive cap up as shown in Figure 31 securely in a vice...

Page 18: ...rooved side faces toward the axle If the disc is new the sides are identical it does not matter how it is installed The groove will be formed by the rotating axle 9 5 2 Place the backplate atop the di...

Page 19: ...last head per Section 7 3 1 10 0 TROUBLESHOOTING 10 1 Blast head does not turn or turns too slowly 10 1 1 Volume or pressure of air at motor is too low Adjust pressure to between 80 and 90 psi 10 1 2...

Page 20: ...11 2 Conversion kit Item Description Stock No Large pipe converts 16 to 31 tool to 16 to 60 includes items 1 thru 6 as shown in Section 11 7 Figure 40 28047 11 3 Nozzles and Nozzle Extensions Item Des...

Page 21: ...foot 28583 18 Adaptor 1 8 x 8 mm air motor inlet tube 28584 19 Adaptor 1 4 x 8 mm air motor outlet tube 28585 20 Screw 4 x 6 mm set 90592 21 Gear air motor 27808 22 Tube casing 27816 23 Screw 6 x 18 m...

Page 22: ...on kit converts 16 to 31 centering carriage to 16 to 60 carriage includes items marked with 28047 1 Extension rail set of three w wheels 28856 2 Extension rail does not include wheels 27806 3 Leg carr...

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