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PIPE-PRO XL™ INTERNAL-PIPE BLAST TOOL

  

Page 7 

 

 

 

 

 

© 2017 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27804 Rev A 

 
 

 

 Figure 

10 

 
 

5.3 Air 

Motor 

Connections 

 

5.3.1

  Assemble and attach the inlet and outlet tube 

connectors as shown in Figures 1 and 2. The inlet tube 
connector with filter must be connected to the green inlet 
tube. To attach the connectors to the tubing, simply insert 
the tubing through the collar and push until it bottoms out 
in the fitting. Tug on the tube to make sure it is secured. 
To release the connectors, refer to Figure 11. An arrow on 
the inlet tube shows the direction of air flow; the green 
tube, with the arrow pointing toward the tool is the inlet, 
the red tube is the outlet. 

NOTE: If the arrow or tubing 

are removed or damaged, use a flashlight to look into 
the carriage collar; the green inlet tube goes to the 
"R" port on the air motor, the red outlet tube goes to 
the "EXH" port on the motor. 

 

 
 

 

 Figure 

11 

 
 

5.3.2

 

Refer to Figure 12 and set up an air supply to 

the 3/8" x 50' air hose provided with the tool. 
 

 

NOTICE

 

To reduce the risk of abrasive ingress into the 
air motor, cover air motor fittings and hose ends 
when disconnecting air hoses from the tool. Any 
dust or abrasive from the air supply, which 
enters the air motor, will cause the air motor to 
fail. Motor failure from ingress of dust, abrasive, 
or any foreign matter voids the warranty.

 

 

5.3.3

 

The air supply line to the filter/regulator inlet and 

the smallest inside diameter of any connections must be 
at least 3/8" ID. Increase the inside diameter to 1/2" 
when using more than one section of supply hose; 
multiple connections of 3/8" hose could restrict air 
volume needed to operate the air motor.

 

 

 

NOTICE

 

A combination filter/pressure regulator is 
provided and must be installed in the air motor 
air supply line. The filter removes particles that 
could damage the motor. The pressure regulator 
reduces pressure to below 100 psi. Maximum 
operating pressure for the air motor is 100 psi.

 

 
5.3.4

  Attach one 3/8" air hose from the air supply 

(filter/regulator) to the air motor inlet-tube connector, as 
shown in Figure 12. The inlet tube is identifiable by its 
green color and inline filter. The hose must be long 
enough to reach between both ends of the pipe being 
blasted; attach additional lengths of hose as needed. 
 

5.3.5

 

Attach the flow-control assembly to one end of 

the second 3/8" hose and attach the other end to the 
tube connector on the red outlet tube from the air motor; 
this hose must also be long enough to reach between 
both ends of the pipe being blasted. 
 

5.3.6

  The flow-control valve should be placed at 

approximately the same location as the blasting control 
handle. Air flow through the motor begins when the flow-
control valve is opened, the more the flow-valve is 
opened, the faster the head rotates. The head stops 
rotating when the flow-control valve or shutoff valve is 
closed. The flow-control valve is opened or closed, as 
required to rotate the blast head at 40-60 rpm.  
 

 

Push collar in to release tubing

Pull tubing straight out 

Retaining Collar 

Collar Couplings 

8 mm Cap Screw 

Rail Extension 

Rail 

8 mm Lock Nut 

Make sure all legs are 
inserted from the same side 

Summary of Contents for PIPE-PRO XL

Page 1: ...s equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a...

Page 2: ...o potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard r...

Page 3: ...2 1 1 The primary components of the Pipe Pro XLTM tool are shown in Figure 1 and Figure 2 Figure 1 shows the basic tool Figure 2 shows the items in the air motor control hose kit The control hose kit...

Page 4: ...within the pipe Soft carriage wheels provide smooth movement through the length of the pipe 3 0 ANCILLARY EQUIPMENT REQUIREMENTS 3 1 Blast Machine and Accessories 3 1 1 The blast machine should be of...

Page 5: ...21 6 1 2 4 1 5 4 3 22 7 5 4 3 4 3 3 4 23 7 3 4 5 1 2 5 1 4 4 1 4 24 8 1 4 6 1 2 5 3 4 4 3 4 25 9 6 3 4 6 1 2 5 1 2 26 9 1 2 7 1 2 7 6 27 10 8 7 1 2 6 1 2 28 10 1 2 8 1 2 8 7 29 11 1 4 9 8 3 4 7 3 4 3...

Page 6: ...e operation of the air motor moisture in the air motor air line could will accelerate wear on the motor 3 4 2 Dust or abrasive ingress will cause extensive damage to the air motor The filter pressure...

Page 7: ...or out of the pipe while blasting A shroud may be built at the ends of the pipe to contain blasting or any voids at the ends of the pipe can be blasted using a standard blast nozzle 5 2 Assemble Cente...

Page 8: ...be at least 3 8 ID Increase the inside diameter to 1 2 when using more than one section of supply hose multiple connections of 3 8 hose could restrict air volume needed to operate the air motor NOTIC...

Page 9: ...2 12 4 45 26 15 7 8 23 12 4 1 2 46 26 16 3 8 24 12 5 47 26 16 7 8 25 12 5 1 2 48 26 17 3 8 26 12 6 1 8 49 26 17 7 8 27 12 6 5 8 50 26 18 3 8 28 12 7 1 8 51 26 18 7 8 29 12 7 5 8 52 26 19 3 8 30 12 8 1...

Page 10: ...minum or 00566 brass couplings 6 0 OPERATION 6 1 Set up and load abrasive into the blast machine and connect air lines blast lines and blast equipment as described in the applicable operation manuals...

Page 11: ...f extensions are worn to an oblong shape turn the extension a quarter of a turn several times a day while maintaining pressure on the nozzle washer 7 2 1 4 Make sure the nozzle washers in the head and...

Page 12: ...and head some realigning may be needed to keep the deflector straight within the head The deflector must be inserted straight into the head with no cocking or binding Make sure the deflector is corre...

Page 13: ...4 1 Inspect element in filter regulator and clean or replace as needed 7 4 2 Remove the front housing per Section 8 4 and inspect the bearing Replace the bearing if it does not turn smoothly 7 4 3 Re...

Page 14: ...ead per Section 7 3 1 and service the head assembly as needed Do not yet reassemble the blast head unless no further service is required 8 3 Backplate Coupling Flange Assembly Removal and Inspection 8...

Page 15: ...tion and inspection before removing the axle or drive cap NOTICE Do not use a pipe wrench or similar tool to remove the air motor doing so will damage the motor 8 5 1 The air motor has left handed or...

Page 16: ...E MAINTENANCE REASSEMBLY The order of reassembly is shown for a tool that was totally disassembled If the tool was not totally disassembled skip the sections that do not apply 9 1 Rear Seals Cartridge...

Page 17: ...thout any side cocking 9 3 4 Place the spring bushing and spring in the housing as shown in the illustration Figure 30 9 3 5 Place the tube casing drive cap up as shown in Figure 31 securely in a vice...

Page 18: ...rooved side faces toward the axle If the disc is new the sides are identical it does not matter how it is installed The groove will be formed by the rotating axle 9 5 2 Place the backplate atop the di...

Page 19: ...last head per Section 7 3 1 10 0 TROUBLESHOOTING 10 1 Blast head does not turn or turns too slowly 10 1 1 Volume or pressure of air at motor is too low Adjust pressure to between 80 and 90 psi 10 1 2...

Page 20: ...11 2 Conversion kit Item Description Stock No Large pipe converts 16 to 31 tool to 16 to 60 includes items 1 thru 6 as shown in Section 11 7 Figure 40 28047 11 3 Nozzles and Nozzle Extensions Item Des...

Page 21: ...foot 28583 18 Adaptor 1 8 x 8 mm air motor inlet tube 28584 19 Adaptor 1 4 x 8 mm air motor outlet tube 28585 20 Screw 4 x 6 mm set 90592 21 Gear air motor 27808 22 Tube casing 27816 23 Screw 6 x 18 m...

Page 22: ...on kit converts 16 to 31 centering carriage to 16 to 60 carriage includes items marked with 28047 1 Extension rail set of three w wheels 28856 2 Extension rail does not include wheels 27806 3 Leg carr...

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