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TLR-50 PNEUMATIC REMOTE CONTROLS 

Page 7 

 

 

 

 

5.2.2

  Remove the cap by unscrewing the four cap 

screws. 

6.1.3

  Check for air leaks in control hose, fittings, and 

control handle. (RLX Control Handle is covered in 
Owners Manual No. 10574) 

 

5.2.3 

Remove the diaphragm and inspect it for 

damage. Replace as necessary. 

 

6.1.4

  Check for air escaping from the opening under 

the control handle. If no air is escaping, the orifice on the 
inlet valve (Figure 5, item 9) or the line from the orifice to 
the control handle is blocked and must be cleared. 

 

5.2.4

  Inspect the machined seat in the body. If worn, 

replace the body.

 

 

 
5.2.5

  Reassemble in reverse order.

 

6.1.5

  Open the safety petcock and depress the control 

handle. Air should come from the petcock. If it doesn't, 
check the following: 

 
5.3 Control 

handle 

 

The opening on the control handle is not being 
sealed off. 

 
5.3.1

  A separate manual is provided for the control 

handle. Refer to the manual to service the control 
handle.

 

 

The control handle leaks air. 

 

The line from the control handle to the upper fitting 
on the inlet valve is blocked. 

 

 

If a diaphragm outlet valve is used, check the 
diaphragm for a rupture. 

 

 

If air does rush out, the inlet valve is not functioning. 
Turn off the air supply and service it per Section 5.1, 
disassemble the valve, clean and lubricate it, and 
replace all worn or damaged parts. 

6.0 TROUBLESHOOTING

 

 
NOTE: This section applies to the remote control 
system only. See the appropriate manual for 
troubleshooting the blast machine, control handle, 
and accessories. 

 

6.1.6 

Close the safety petcock, and press the control 

handle lever. Check that no air escapes through the vent 
hole on the cylinder body of the inlet valve body. Air 
escaping from this vent indicates a worn piston or O-ring 
in the inlet valve. See Section 5.1. 

 

 

 WARNING 

To avoid serious injury or death, observe the 
following when troubleshooting the remote 
controls: 

 

6.1.7

  With the compressor off and the blast machine 

depressurized, check the nozzle for blockage. 

 

Turn off the air, and lock out and tag out the 
air supply.  

 

6.2  Outlet valve won't exhaust or exhausts too 
slowly.

 

 

When checking the controls requires air, 
always enlist the aid of another person to 
operate the control handle while holding the 
nozzle securely and pointing it in a safe 
direction.

 

 

6.2.1

  Make sure that the lower fitting on inlet valve 

(Figure 5, item 9) has not been replaced with a fitting 
with a full flow orifice. The orifice on the 1/8" NPT end of 
the fitting must be 1/16" diameter. 

 

Never strap down the remote control handle 
lever in the operating position. 

 

6.2.3

  Make sure the inlet valve closes. If it does not 

seal-off incoming air, the valve requires service. 

 

 

 

6.1 

No blast action when the control handle is 

depressed

 

6.3 

Pop-up valve seats for a short time and then 

falls, or it 

"

hovers

"

 but fails to seat. 

 

 

6.1.1

  Make sure that the air supply is on and all 

supply valves are open. 

6.3.1

  Insufficient air supply. Check the compressor 

output, air supply hose and isolation valves. 

 

 

6.1.2

  Make sure the safety petcock is closed. 

6.3.2

  Outlet valve diaphragm may be worn or 

ruptured. Inspect it and replace worn parts. 

 

 

 

 

Summary of Contents for TLR-50

Page 1: ...D the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Page 2: ...chines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the use...

Page 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Page 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Page 5: ... HOSE 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety ...

Page 6: ...mco installs TLR 50 remote controls on 0 5 and 1 0 cu ft blast machines 1 3 2 OSHA requires remote controls on all blast machines when an operator controls the nozzle The control handle located near the blast nozzle is the activator for the remote control valves When the operator intentionally or unintentionally removes hand held pressure from the remote control handle the machine deactivates stop...

Page 7: ...dden release of compressed air Empty the blast machine of abrasive Depressurize the blast machine Lock out and tag out the compressed air supply Bleed the air supply line to the blast machine 2 2 1 Remove the existing inlet valve and replace it with the Recova Inlet Valve The directional arrow on the valve points toward the blast machine indicating the direction of air flow 2 2 2 Remove the existi...

Page 8: ...twinline control hose to the inlet valve as shown in Figure 1 One side of the hose connects to the unused upper elbow the other to the orifice fitting 2 3 8 Connect the other end of the 3 ft twinline to the hose unions on the 25 ft twinline Either side can connect to either union 2 3 9 Band the control hoses on the blast machine side of the unions to the quick coupling nipple 2 3 10 Make sure that...

Page 9: ...ause unintentional actuation of a blast machine or prevent a machine from deactivating upon release Malfunctioning control handles must be taken out of service immediately and repaired or replaced Serious injury or death can result from unintentional blasting 3 2 Blasting 3 1 6 Start the compressor and bring it up to operating temperature and pressure Blasting pressure is usually high than 50 poun...

Page 10: ... maintenance instructions pertain to the remote controls only Read the owners manuals for the blast machine and all blast accessories for inspection and maintenance schedules of that equipment 3 4 Stop Blasting 4 1 Daily 3 4 1 To stop blasting release the control handle The outlet valve will open and the blast machine will depressurize The pop up valve automatically drops when air is expelled from...

Page 11: ... remote control system Periodically clean around the springs handle lever and safety lever lock to ensure that the unit is free of abrasive and debris that could cause the handle lever or safety lever lock to bind See the RLX Owners Manual for service instructions Inspect the piston rubber washer washer retainer top cap and bottom plug for damage Replace all damaged parts Look into the bottom open...

Page 12: ...bleshooting the blast machine control handle and accessories 6 1 6 Close the safety petcock and press the control handle lever Check that no air escapes through the vent hole on the cylinder body of the inlet valve body Air escaping from this vent indicates a worn piston or O ring in the inlet valve See Section 5 1 WARNING To avoid serious injury or death observe the following when troubleshooting...

Page 13: ...Cap 02299 Refer to RLX Control Handle Manual No 10574 6 Body 02298 for RLX replacement parts 7 Nipple 1 NPT x 3 TOE 01841 8 Screw 1 4 NC x 1 cap 03053 7 3 System Replacement Parts Figure 3 Item Description Stock No TLR 50 remote control system 02518 1 Outlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinli...

Page 14: ...ainer washer 2 Piston 02192 3 1 Spring 17 32 OD x 1 long 3 Body 02170 4 1 Retaining ring bottom plug 4 Plug bottom 02176 5 1 O ring 7 8 ID x 1 8 C S 5 Elbow 1 4 NPT adaptor 02513 6 1 Washer 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 1 O ring 3 4 ID x 3 32 C S 7 Cross 1 4 NPT brass 02193 8 1 O ring 1 1 8 ID x 1 8 C S 8 Petcock 1 4 NPT 01993 9 1 O ring 1 3 16 ID x 1 8 C S 9 Adaptor 1 8 NPT with 1 16 orific...

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