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PREFACE 

 

 

 

 

MAINTENANCE 

 

 

III 

 

ALWAYS shut off compressor and depressurize blast 

machine BEFORE doing ANY maintenance. 
 

 

Always check and clean ALL filters, screens and alarm 

systems when doing any maintenance. 
 

 

ALWAYS cage springs BEFORE disassembling valves IF 

spring-loaded abrasive control valves are used. 
 

 

ALWAYS completely follow owner's manual instructions 

and maintain equipment at RECOMMENDED intervals. 

 

ADDITIONAL ASSISTANCE 

 

 

Training and Educational Programs. 

Clemco Industries Corp. offers a booklet, Blast-Off 2, 
developed to educate personnel on abrasive blast equipment 
function and surface preparation techniques. Readers will learn 
safe and productive use of machines, components and various 
accessories, including selection of abrasive materials for 
specific surface profiles and degrees of cleanliness.  
 

 

The Society for Protective Coatings (SSPC) offers a video 

training series on protective coatings including one entitled 
"Surface Preparation." For loan or purchase information, 
contact SSPC at the address shown below. 

 

TECHNICAL DATA AND RESEARCH COMMITTEES 

 

 

The following associations offer information, materials and 

videos relating to abrasive blasting and safe operating 
practices. 

The Society for Protective Coatings (SSPC)

 

  

40 24th Street, Pittsburgh PA 15222-4643 

  

Phone: (412) 281-2331 • FAX (412) 281-9992 
Email: research@sspc.org • Website: www.sspc.org 

National Association of Corrosion Engineers (NACE)

 

  

1440 South Creek Drive, Houston TX 77084 

  

Phone: (281) 228-6200 • FAX (281) 228-6300 
Email: msd@mail.nace.org • Website: www.nace.org 

American Society for Testing and Materials (ASTM) 
 

100 Barr Harbor Dr., West Conshohocken, PA 19428 

 

Phone (610) 832-9500 • FAX (610) 832-9555 

 

Email: service@astm.org • Website: www.astm.org 

 

NOTICE 

 

This equipment is not intended to be used in an area that might 
be considered a hazardous location as described in the 
National Electric Code NFPA 70 1996, article 500. 
 

WARRANTY 

The following is in lieu of all warranties express, implied or 
statutory and in no event shall seller or its agents, successors, 
nominees or assignees, or either, be liable for special or 
consequential damage arising out of a breach of warranty. This 
warranty does not apply to any damage or defect resulting from 
negligent or improper assembly or use of any item by the buyer 
or its agent or from alteration or attempted repair by any person 
other than an authorized agent of seller. All used, repaired, 
modified or altered items are purchased “as is” and with all 
faults. In no event shall seller be liable for consequential or 
incidental damages. The sole and exclusive remedy of buyer 
for breach of warranty by seller shall be repair or replacement 

of defective parts or, at seller’s option, refund of the purchase 
price, as set forth below: 
1. Seller makes no warranty with respect to products used 
other than in accordance hereunder. 
2. On products seller manufactures, seller warrants that all 
products are to be free from defects in workmanship and 
materials for a period of one year from date of shipment to 
buyer, but no warranty is made that the products are fit for a 
particular purpose. 
3. On products which seller buys and resells pursuant to this 
order, seller warrants that the products shall carry the then 
standard warranties of the manufacturers thereof, a copy of 
which shall be made available to customer upon request. 
4. The use of any sample or model in connection with this order 
is for illustrative purposes only and is not to be construed as a 
warranty that the product will conform to the sample or model. 
5. Seller makes no warranty that the products are delivered 
free of the rightful claim of any third party by way of patent 
infringement or the like. 
6. This warranty is conditioned upon seller’s receipt within ten 
(10) days after a buyer’s discovery of a defect, of a written 
notice stating in what specific material respects the product 
failed to meet this warranty. If such notice is timely given, seller 
will, at its option, either modify the product or part to correct the 
defect, replace the product or part with complying products or 
parts, or refund the amount paid for the defective product, any 
one of which will constitute the sole liability of seller and a full 
settlement of all claims. No allowance will be made for 
alterations or repairs made by other than those authorized by 
seller without the prior written consent of seller. Buyer shall 
afford seller prompt and reasonable opportunity to inspect the 
products for which any claim is made as above stated. 
 
Except as expressly set forth above, all warranties, express, 
implied or statutory, including implied warranty of 
merchantability, are hereby disclaimed. 
 

DAILY SET-UP CHECK LIST 

 

 

 

 

WARNING

 

ALL 

piping, fittings and hoses MUST be checked 

DAILY for tightness and leakage.

 

 

ALL 

equipment and components MUST be thoroughly 

checked for wear.

 

 

ALL 

worn or suspicious parts MUST be replaced. 

 

 

ALL

 blast operators MUST be properly trained to 

operate equipment.

 

 

ALL

 blast operators MUST be properly outfitted with 

abrasive resistant clothing, safety shoes, leather gloves 
and ear protection.

 

 

BEFORE 

blasting ALWAYS use the following check list. 

 

  1. PROPERLY MAINTAINED AIR COMPRESSOR

 sized 

to provide sufficient volume (cfm) for nozzle and other tools 
PLUS a 50% reserve to allow for nozzle wear. Use large 
compressor outlet and large air hose (4 times the nozzle orifice 
size). FOLLOW MANUFACTURERS MAINTENANCE 
INSTRUCTIONS.  
 

  2. BREATHING AIR COMPRESSOR

 (oil-less air pump) 

capable of providing Grade D Quality air located in a dust free, 
contaminant free area. If oil-lubricated air compressor is used 
to supply respirator, it should have high temperature monitor 

Summary of Contents for TLR-50

Page 1: ...D the preface of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference WARNING CLEMCO INDUSTRIES CORP One Cable Car Dr Washington MO 63090 Phone 636 239 4300 Fax 636 239 0788 Email info clemcoindustries com www clemcoindustries com ...

Page 2: ...chines components and accessories MUST be installed tested operated and maintained only by trained knowledgeable experienced users The products described in this material may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the use...

Page 3: ...thing air hose Larger empty blast machines or ANY blast machine containing abrasive MUST be transported by mechanical lifting equipment AIRHOSE BLASTHOSE COUPLINGS ANDNOZZLEHOLDERS ALWAYS check to make sure air filter and respirator system hoses are NOT CONNECTED to in plant lines that contain nitrogen acetylene or any other non breathable gas NEVER use oxygen with air line respirators NEVER modif...

Page 4: ...ce as set forth below 1 Seller makes no warranty with respect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buy...

Page 5: ... HOSE 8 BLAST HOSE with ID 3 to 4 times the nozzle orifice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety ...

Page 6: ...mco installs TLR 50 remote controls on 0 5 and 1 0 cu ft blast machines 1 3 2 OSHA requires remote controls on all blast machines when an operator controls the nozzle The control handle located near the blast nozzle is the activator for the remote control valves When the operator intentionally or unintentionally removes hand held pressure from the remote control handle the machine deactivates stop...

Page 7: ...dden release of compressed air Empty the blast machine of abrasive Depressurize the blast machine Lock out and tag out the compressed air supply Bleed the air supply line to the blast machine 2 2 1 Remove the existing inlet valve and replace it with the Recova Inlet Valve The directional arrow on the valve points toward the blast machine indicating the direction of air flow 2 2 2 Remove the existi...

Page 8: ...twinline control hose to the inlet valve as shown in Figure 1 One side of the hose connects to the unused upper elbow the other to the orifice fitting 2 3 8 Connect the other end of the 3 ft twinline to the hose unions on the 25 ft twinline Either side can connect to either union 2 3 9 Band the control hoses on the blast machine side of the unions to the quick coupling nipple 2 3 10 Make sure that...

Page 9: ...ause unintentional actuation of a blast machine or prevent a machine from deactivating upon release Malfunctioning control handles must be taken out of service immediately and repaired or replaced Serious injury or death can result from unintentional blasting 3 2 Blasting 3 1 6 Start the compressor and bring it up to operating temperature and pressure Blasting pressure is usually high than 50 poun...

Page 10: ... maintenance instructions pertain to the remote controls only Read the owners manuals for the blast machine and all blast accessories for inspection and maintenance schedules of that equipment 3 4 Stop Blasting 4 1 Daily 3 4 1 To stop blasting release the control handle The outlet valve will open and the blast machine will depressurize The pop up valve automatically drops when air is expelled from...

Page 11: ... remote control system Periodically clean around the springs handle lever and safety lever lock to ensure that the unit is free of abrasive and debris that could cause the handle lever or safety lever lock to bind See the RLX Owners Manual for service instructions Inspect the piston rubber washer washer retainer top cap and bottom plug for damage Replace all damaged parts Look into the bottom open...

Page 12: ...bleshooting the blast machine control handle and accessories 6 1 6 Close the safety petcock and press the control handle lever Check that no air escapes through the vent hole on the cylinder body of the inlet valve body Air escaping from this vent indicates a worn piston or O ring in the inlet valve See Section 5 1 WARNING To avoid serious injury or death observe the following when troubleshooting...

Page 13: ...Cap 02299 Refer to RLX Control Handle Manual No 10574 6 Body 02298 for RLX replacement parts 7 Nipple 1 NPT x 3 TOE 01841 8 Screw 1 4 NC x 1 cap 03053 7 3 System Replacement Parts Figure 3 Item Description Stock No TLR 50 remote control system 02518 1 Outlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinli...

Page 14: ...ainer washer 2 Piston 02192 3 1 Spring 17 32 OD x 1 long 3 Body 02170 4 1 Retaining ring bottom plug 4 Plug bottom 02176 5 1 O ring 7 8 ID x 1 8 C S 5 Elbow 1 4 NPT adaptor 02513 6 1 Washer 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 1 O ring 3 4 ID x 3 32 C S 7 Cross 1 4 NPT brass 02193 8 1 O ring 1 1 8 ID x 1 8 C S 8 Petcock 1 4 NPT 01993 9 1 O ring 1 3 16 ID x 1 8 C S 9 Adaptor 1 8 NPT with 1 16 orific...

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