Clemco ZERO Blast Cabinets Manual Download

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MEDIA RECLAIMER / SEPARATOR

Page 2

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www.clemcoindustries.com

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Manual No. 23438

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Rev. E

Some Item Are Rotated For Clarity

Figure 1

900 cfm Exhauster-Mount

Suction Style

1200 cfm and Larger Pull-Through Suction Style

with Rubber Liners

Metering Valve

For single blast gun

Debris Screen

Type used on 900 cfm thru 1800 cfm

Wear Plate

Paddle Wheel

Inlet Adaptor

From enclosure

Exhauster Motor

Hose Support, Outlet

Optional on 1800 cfm and
smaller reclaimers

Outlet
To Dust Collector

Outlet Adaptor
To Dust Collector

Debris Screen

Type used on 2500

cfm and larger

Access Door

Bolt-On Top, used

with rubber lined
reclaimer Option

Externally Adjustable

Vortex Cylinder

Optional on 1800 cfm and smaller

exhauster-mount reclaimers

Metering Valve Manifold

Six outlets shown

1200 cfm and Larger

Exhauster-Mount Pressure Style

Outlet
To dust collector

Externally Adjustable

Vortex Cylinder.

Optional on 1800 cfm and smaller

exhauster-mount Reclaimers.

Inlet w/ Hose Support

Standard on 1200 cfm and

larger, optional on 900 cfm.

Motor Mount

Motor Plate

Externally Adjustable
Vortex Cylinder.

Standard

on Pull-Through Reclaimers

Damper

Summary of Contents for ZERO Blast Cabinets

Page 1: ...bination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowledgeable experienced users of the products mentioned in this material to familiarize themselves with the appropriate laws regulations and safe practices that apply to these products equipment ...

Page 2: ...ary categories Push thru and Pull thru Within those categories the reclaimer is either a suction type or pressure type Some of the smaller reclaimers are convertible The operation of the reclaimer is the same for both types Refer to Figure 1 for reclaimer type and components Suction type reclaimers are identified by the conical bottom adapted for the attachment of BNP style media metering valve s ...

Page 3: ... Outlet To Dust Collector Outlet Adaptor To Dust Collector Debris Screen Type used on 2500 cfm and larger Access Door Access Door Bolt On Top used with rubber lined reclaimer Option Externally Adjustable Vortex Cylinder Optional on 1800 cfm and smaller exhauster mount reclaimers Metering Valve Manifold Six outlets shown 1200 cfm and Larger Exhauster Mount Pressure Style Outlet To dust collector Ex...

Page 4: ...ry rate and reclaimer cleaning rate Several factors affecting the reclaimer cleaning rate include reclaimer size media friability contamination of parts being cleaned and humidity Media sizes shown under the media headings and in Figure 2 are guidelines only based on average conditions 1 8 3 Using media 200 mesh and finer lightweight media such as plastic or glass bead finer than No 12 will usuall...

Page 5: ... 200 220 to 320 1800 cfm with 7 inlet 25 finer 280 finer Do not use Do not use 16 to 60 1800 cfm with 8 inlet Do not use Do not use All sizes 6 to 12 13 46 to 200 220 to 320 2500 cfm with 8 inlet 25 finer 280 finer Do not use Do not use 16 to 60 2500 cfm with 10 inlet Do not use Do not use All sizes 6 to 12 13 46 to 200 220 to 320 Shaded lines represent reclaimers with reduced sized inlet Non shad...

Page 6: ...or the hose wire to dissipate static electricity the wire must touch the metal of each segment Make sure each end is securely fastened with clamps to prevent media and dust from escaping 2 3 1 Connect the appropriately sized flexible conveying hose or ducting from the recovery source cabinet hopper transition M Section transition or wye pipe and the reclaimer inlet adaptor which is located at the ...

Page 7: ... container If media doesn t flow it has caked Open the fill door and stir media until it starts to flow Empty the container when full or before it is too heavy to handle and repeat the process until the reclaimer is empty Replace the plug when the reclaimer is empty 4 0 OPTIONAL ACCESSORIES 4 1 Manometer NOTE The following instructions explain the use of the manometer for taking periodic static pr...

Page 8: ...eedle so the point is inside the door opening Carefully close the door on the needle The side of the needle will embed into the rubber creating an airtight seal Static pressure readings at the door are generally 5 to 1 lower than those taken above the reclaimer Readings on systems with no fill door usually used with a classifier may be taken at the flex hose connection under the reclaimer Static p...

Page 9: ...he damper enough to increase static pressure by 1 4 inch After the media has gone through several cycles check media and adjust the damper as required 5 1 4 Media carryover If the damper is opened too far it may cause carryover usable media carried into the dust collector and result in excessive media consumption Close the damper enough to decrease static pressure by 1 4 inch 5 1 5 If the damper h...

Page 10: ...The cylinder is held in position with three bolts 5 3 3 Adjustments are made by loosening the bolts and moving the cylinder up or down to achieve the correct setting When the correct setting is established tighten the bolts to prevent movement 5 3 4 Start with overall length of the internal tube and cylinder when measured from the top of the reclaimer to the bottom of the inner cylinder equaling t...

Page 11: ...lacing Wear Plate 7 1 1 Remove the inlet adaptor and old wear plate The wear plate is held in place by screws attached from the outside of the reclaimer 7 1 2 Angle the new wear plate into reclaimer inlet until it is in position with the straight end at the reclaimer inlet Using a board or similar object as leverage pry the wear plate against the inner wall and top of the reclaimer and install she...

Page 12: ...e liners and reclaimer weldment must be sealed Voids will cause premature wear 7 2 11 After the inlet baffle is aligned and tacked to the inner tube See Section 7 2 3 align the top liner and top and apply caulking to the seam around the baffle and top liner 7 2 12 Apply caulking around the top edge of the side liner and inlet liner and install the top assembly Secure the top bolts and inlet baffle...

Page 13: ...kage may occur as a result of a missing debris screen or incorrect metering valve adjustment permitting heavy media flow See Section 5 4 8 4 5 Worn blast gun parts Inspect gun body nozzle and air jet Refer to the appropriate parts list and replace all worn parts 8 4 6 Worn media hose Check hose for leaks and soft spots Replace worn or damaged hose 8 4 7 Air jet in gun out of adjustment Refer to bl...

Page 14: ...atic 9 0 REPLACEMENT PARTS When ordering replacement parts for equipment built and sold on Job Orders include the job order number stock number description and drawing number 3600 cfm and larger reclaimers are furnished on job orders refer to the assembly drawings furnished with the equipment for replacement parts for those reclaimers 9 1 Optional Accessories Item Description Stock No Manometer ki...

Page 15: ...adhesive backed specify ft required 00187 Figure 10 9 4 Rubber Liners Figure 11 Reclaimer must be designed for liners and have a removable top Item Description Stock No Rubber liner sets 900 cfm 23151 1200 cfm 23152 1800 cfm 23153 2500 cfm 23154 1 Top liner 900 cfm 23059 1200 cfm 22689 1800 cfm 22695 2500 cfm 22700 2 Baffle lined 900 cfm 23416 1200 cfm 22691 1800 cfm 22696 2500 cfm 22701 3 Side li...

Page 16: ...0187 5 Gasket door 900 cfm 11745 1200 1800 and 2500 cfm 11766 6 Screen assembly Standard mesh for 900 1200 and 1800 cfm 21265 for 2500 cfm 21272 4 5 mesh Aerolyte for 900 1200 and 1800 cfm 21275 7 Spring latch assembly 12263 8 Vortex assembly externally adjustable for exhauster mounted reclaimer 900 cfm optional 23047 1200 cfm optional 19068 1800 cfm optional 19072 2500 cfm standard 19075 9 Vortex...

Page 17: ...usting 23097 3 Screw adjusting 23098 4 Nut adjusting stem lock 23099 5 Plug 1 plastic 12011 6 Fitting hose 3 8 NPT x 1 2 barb 06369 7 Nipple 1 x close 01701 8 Metering valve assembly Lexan 12420 9 Manifold multiple metering valve 2 inlet for use with up to 6 blast guns 12322 10 Manifold multiple metering valve 3 inlet for use with up to 12 blast guns 16202 11 Metering stem assembly items 2 3 4 238...

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Clemco ZERO Blast Cabinets, Manual

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