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DCM-161 MINI TUMBLE BLAST CABINET 

Page 4 

 

 

 

 

 

 

3.4.5 

Start the blast cycle by setting the timer for the 

blast duration. Blasting begins as soon as the timer is 
set. 

3.3 

Loading and Unloading Parts

 

 

3.3.1

  Parts must be free of oil, water, grease, or other 

contaminants that will cause media to clump or 
contaminate parts. 

 

 

 

3.3.2

  Load parts directly into the tumble barrel. Do not 

overload the barrel; maximum load should not exceed 25 
lb., or the lower edge of the retainer as shown in Figure 
2. 
 
 
 

 

 
 Figure 

 
 

3.3.3

  Close the cabinet door. Be certain door is 

latched securely, or door interlock system will prevent 
blasting. 

 

 

3.4 Blasting 

Operation

 

 

 

 

 

Keep door closed during blasting. 

 

Stop blasting immediately if dust leaks are 
detected. 

 
3.4.1

  Slowly open the air valve on the air supply hose 

to the cabinet. Check for air leaks on the initial start up, 
and periodically thereafter. 
 

3.4.2

  Adjust the pressure regulator (filter/regulator) 

located on the side of the cabinet, to the required blast 
pressure per Section 4.1. 

 
3.4.3 

Load media and parts. 

 

3.4.4

  Close door and latch securely. 

 

 

Shut down the cabinet immediately if dust 
discharges from the cabinet or filter bag. Make 
sure that the bag is clamped securely over the 
exhauster outlet, and that it is not worn or 
damaged. Prolonged breathing of any dust 
could result in serious lung disease. Short term 
ingestion of toxic dust such as lead, poses an 
immediate danger to health. Toxicity and health 
risk vary with type of media and dust generated 
by blasting. Identify all material being removed 
by blasting, and obtain a material safety data 
sheet for the blast media.

  

WARNING

Do not load parts 
above the bottom 
rim of the retainer.

 

Tumble Barrel

 

Retainer

 

 

3.4.6

  Check media flow per Section 4.3.

 

 
 
3.5 Stop 

Blasting 

 
3.5.1

  Blasting, and barrel rotation, and the exhauster 

stop when the timer cycle is complete. 
 

3.5.2

  Open the door only enough to disengage the 

door interlock, and turn the timer on. Let it run for several 
seconds to clear airborne dust, then turn the switch off. 
 

3.5.3

  Remove parts and check blast coverage. 

 

3.5.4

  When finished, shut off the air supply valve, 

drain the air filter. 
 

 

CAUTION

 

 

4.0 ADJUSTMENTS 
 
4.1 Blasting 

Pressure 

 

4.1.1 

The filter/regulator, enables the user to adjust 

blasting pressure to suit the application. The maximum 
recommended pressure is 60 psi. Lower pressures may 
be used for delicate work. Higher pressure may cause 
dust or media to escape from the cabinet. 
 

4.1.2

  To adjust, unlock the knob, and turn it clockwise 

to increase pressure or counter-clockwise to decrease 
pressure. Pressure will usually drop from closed-line 
pressure when blasting starts. Once operating pressure 
is set, lock the knob to maintain the setting. 
 

 

Summary of Contents for ZERO DCM-161

Page 1: ...ial may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowle...

Page 2: ...to flow through the fixed blast gun mounted through the cabinet door Air moving through the gun draws media into the blast gun mixing chamber The media mixes with the air and is propelled out the nozzle As the barrel rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly cleaned The blast media flows through the perforated drum and into the cabinet hopper f...

Page 3: ...ts that could plug the blast nozzle See Section 7 1 1 8 Media 1 8 1 DCM 161 utilizes most common reusable media 30 mesh to 180 mesh that is specifically manufactured for dry blasting Media finer than those recommended may carryover to the dust bag Media coarser than those recommended may not convey through the media hose Media life can be extended by mixing the media in the hopper after each cycle...

Page 4: ...tion valve at the air source to enable depressurization for service Connect a 1 2 inch or larger air line from the air source to the air filter regulator If twist on type air hose couplings are used they must be secured by safety pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury WARNING 2 3 To prevent static el...

Page 5: ... or damaged Prolonged breathing of any dust could result in serious lung disease Short term ingestion of toxic dust such as lead poses an immediate danger to health Toxicity and health risk vary with type of media and dust generated by blasting Identify all material being removed by blasting and obtain a material safety data sheet for the blast media WARNING Do not load parts above the bottom rim ...

Page 6: ...aintain the setting 4 3 4 If media flow is too light decrease air in the mixture by turning the metering screw in clockwise when viewed from the top covering more of the holes so less air enters the media hose Tighten the locking nut to maintain the setting Never attempt to override the interlock system Doing so could result in injury from unexpected blasting WARNING 4 4 1 The door interlock disab...

Page 7: ...ag 5 1 1 The bag collects dust on its inner surface A high dust level in the cabinet indicates a dirty bag Empty as frequently as necessary to maintain good air flow through the cabinet and before the weight of dust prevents full inflation of the bag A zipper opening is located in the bottom of the bag for emptying 5 1 2 Periodically turn the bag inside out and vacuum the inner surface NOTE Blast ...

Page 8: ...ue to a faulty compressor that overheats or pumps oil or moisture into the air line too long an air line permitting moisture to condense on the inside and from high humidity Drain the air filter and receiver tank regularly If the problem persists it may be necessary to change media more often or install an aftercooler or air dryer 6 5 4 Absorption Some media tends to absorb moisture from the air e...

Page 9: ...s specify feet required 00187 boron carbide No 5 11935 8 Clamp 4 11577 tungsten carbide No 5 13118 9 Dust bag 12 x 28 11500 10 Switch push button door interlock 12119 11 Timer 60 min 12180 7 2 Cabinet and barrel Assembly Figure 5 12 Shaft barrel drive w roll pin set screw 13677 13 Grommet rubber 11798 Item Description Stock No 14 Bearing 3 4 bore 11521 15 Bracket drive motor mount 12812 1 Gasket d...

Page 10: ...x 1 2 male flare 11726 9 Fitting hose 1 2 barb x 1 2 fem swivel 15002 10 Hose 1 2 clear media 3 ft required 12476 11 Bracket gun mount 12806 12 Solenoid 1 4 3 way 12199 13 Filter regulator w gauge 11690 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT x 1 2 barb 06369 16 Hose 1 2 air 3 ft required 12472 17 Grommet rubber media hose 11798 18 Muffler 1 4 bronze 03988 19 Stem metering adjus...

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