Cleveland KDT- 1-T Operator'S Manual Download

Page: 15 / 23

STEAM CONTROL ASSEMBLY -

FOR KETTLES WITH GEARBOX

ITEM NO.

PART NO.

DESCRIPTION

QTY.

KE52697

Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA32500

Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA30502

Washer, satin coat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE50467

Washer, Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE50463

Service Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE00203

Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

FA11056

Binding Head Screw, 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE50458

End Cap, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE50455-1

Trunnion, condensate return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10.

FA05002-35

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11.

FA05002-37

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

12.

KE54752

Trunnion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13.

FA11509-1

Bolt, 1/2-13 x 3/4" lg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14.

FA11089

Binding Head Screw, 8-32 x 1/4" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15.

KE51713

Washer, steam valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16.

FA05002-12

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

17.

KE54753

Operating Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

18.

KE51888

Retaining Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

19.

SE00028

Steam Control Knob (includes Item #18 & 20) . . . . . . . . . . . . . . . . . . . . . . . . . .1

20.

FA11092

Binding Head Screw, 8-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

21.

KE54729

Gear Box Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

22.

FA11146

Binding Head Screw, 8-32 x 3/8" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Summary of Contents for KDT- 1-T

Page 1: ... T SD Stands MODELS SD 450 SD 650 SD 760 SD 1050 SD 1200 SD 1600 SD 1800 Kettles on SD Stands MODELS SD 450 K 6 SD 650 K12 SD 760 K12 SD 760 K20 SD 1050 K 6 6 SD 1200 K 612 SD 1600 K 620 SD 1600 K1212 SD 1600 K1220 SD 1600 K2020 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com Cleveland Enodis ...

Page 2: ...s may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when discharging hot product Do not lean on or place objects on kettle lip Do not attempt to operate this appliance during a power failure Keep clear of pressure relief discharge Keep hands away from movi...

Page 3: ... the examining carrier sign and date each form CLEARANCE REQUIREMENTS The first installation step is to refer to the SPECIFICATION DRAWINGS at the back of this manual in order to determine the exact location of the kettle CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES RIGHT LEFT BACK KDT 1 T 4 0 0 KDT 3 T KDT 6 T 4 4 1 KDT 12 T KDT 20 T 4 4 1 75 Note For SD Stands with or withou...

Page 4: ...oop system a 1 2 steam strainer a 1 2 steam trap and a 1 2 check valve must be installed on the output condensate side of the kettle CONDENSATE Kettles c w SD Stands The stand comes factory plumbed so the condensate is connected to the stands drain manifold POTABLE WATER The water faucet optional on kettles purchased without SD stands with swing spout requires 1 2 inch O D copper tube plumbing for...

Page 5: ...ssure returns to normal the steamer may be used Pressure steamer compartments should be sequentially started and preheated before cooking NOTE As with cleaning food soil from any cookware art important part of kettle cleaning is to prevent food from drying on For this reason cleaning should be completed immediately after cooked foods are removed Please read the Care and Cleaning instructions for d...

Page 6: ...interior thoroughly 8 If the unit is equipped with a T Ta an ng ge en nt t D Dr ra aw w O Of ff f V Va al lv ve e clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon ...

Page 7: ...ot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains c...

Page 8: ...STEAM CONTROL ASSEMBLY SERVICE PARTS 1 15 16 2 3 4 5 5 22 6 7 8 9 10 1 13 14 21 20 19 18 17 25 4 23 24 12 4 5 3 21 20 19 18 17 5 6 7 8 9 4 23 7 8 9 23 6 7 8 9 4 23 13 12 5 26 28 27 29 11 ...

Page 9: ... KDT 20 T 1 16 KE50475 Plug Button 1 17 KE52697 Lock Nut 1 2 NPS 2 18 FA32500 Lockwasher 2 19 FA30502 Washer satin coat 2 20 KE50467 Washer Foot 2 21 KE50465 Service Pipe KDT 1 T KDT 3 T 2 KE52030 Service Pipe KDT 6 T 2 KE50463 Service Pipe KDT 12 T 2 KE50464 Service Pipe KDT 20 T 2 22 T40272 Leg Assembly KDT 1 T c w Item No 17 21 2 T40218 Leg Assembly KDT 3 T c w Item No 17 21 2 KE00896 Leg Assem...

Page 10: ...ntrol Drawing 2 1 1 1 24 28 1 25 26 27 30 See Steam Control Drawing 23 17 Steam In Configuration for SD Stand with Two Kettles 2 2 CONDENSATE RETURN STEAM IN STEAM IN CONDENSATE RETURN See Steam Control Drawing STEAM IN STEAM IN 29 PLUMBING ASSEMBLY for SD Stands ...

Page 11: ...91 Cap 1 1 2 NPT 1 13 KE00648 Drain Pipe Assembly 1 14 FI00044 90 Elbow 1 1 2 NPT 1 15 FI05027 Pipe Strap 2 16 FI05047 Reducer 1 17 FI05077 Compression Elbow single kettle units 1 18 SD50027 Steam Trap 1 19 FI05049 Male Connector 1 20 KE51249 Strainer 1 2 NPT 1 21 FI00596 Nipple 1 2 NPT 1 22 FI00266 Coupling 1 2 NPT 1 23 FI05048 Compression Tee twin kettle units 1 24 FI00586 Nipple 1 25 FI05029 Ho...

Page 12: ...6 7 8 4 5 1 4 2 3 1 2 3 11 12 9 11 12 10 FAUCET ASSEMBLIES ...

Page 13: ...t Nut 1 5 SD50097 Flanged Nut 3 4 NPT Chrome Plated 1 6 KE51585 Faucet Spout Fitting 1 7 SD50098 Locknut 3 4 NPT 1 8 FI00266 Coupling 1 2 NPT 1 9 KE51899 Double Pantry Control Valve 1 c w Item No 11 12 10 KE51403 Double Pantry Control Valve 1 c w Item No 11 12 KE51401 Single Pantry Control Valve 1 c w Item No 12 11 SE50020 Hot Water Stem Assembly 1 12 SE50021 Cold Water Stem Assembly 1 ...

Page 14: ...STEAM CONTROL ASSEMBLY FOR KETTLES WITH GEARBOX See Tilting Gearbox Assembly 1 2 3 4 5 6 5 6 7 8 9 10 11 11 12 14 15 16 17 19 18 20 21 22 10 13 ...

Page 15: ...Cap condensate return 1 9 KE50455 1 Trunnion condensate return 1 10 FA05002 35 O Ring 1 11 FA05002 37 O Ring 4 12 KE54752 Trunnion 1 13 FA11509 1 Bolt 1 2 13 x 3 4 lg 1 14 FA11089 Binding Head Screw 8 32 x 1 4 lg 1 15 KE51713 Washer steam valve 1 16 FA05002 12 O Ring 1 17 KE54753 Operating Stem 1 18 KE51888 Retaining Washer 1 19 SE00028 Steam Control Knob includes Item 18 20 1 20 FA11092 Binding H...

Page 16: ...15 10 1 14 1 NOTE Item 14 to be tack welded flush outside in the gearbox housing item 1 Do not damage the outside edges of the gearbox housing when tack welding 2 See Steam Control Assembly TILTING GEARBOX ASSEMBLY FOR KETTLES WITH GEARBOX ...

Page 17: ...aft 2 4 KE54737 End Housing Spacer tilt shaft bronze 1 5 KE54738 3 Washer 1 6 KE50306 1 Tilt Shaft 1 7 KE52192 Bearing Washer 2 8 KE52191 Bearing 1 9 KE50426 3 Spacer Tilt Shaft 1 10 KE50315 Worm Gear 1 11 FA95005 Tension Pin 1 12 KE54738 1 Washer 2 13 KE02059 Segment Gear and Spacer Assembly 1 14 KE02061 Trunnion Bearing Housing Holder Assembly c w Bearing 1 15 FA10485 Hex Head Bolt 1 16 FA20008 ...

Page 18: ...te If the kettle s cooking performance becomes inadequate after long use replacement of the steam trap with a new one may restore kettle operation to peak efficiency MARINE LOCK Inspect lock at least twice yearly 1 Check for excessive play or wear on pivot Adjust or replace as required 2 Insure lock is catching over the centre of the stop pin and not bent to one side or the other Adjust or replace...

Page 19: ... checking make certain that the original state ie fresh or frozen and quantity of food product is the same PROBLEM B The trunnion housing leaks steam Probable Cause Remedy 1 Trunnion O rings are worn Replace O rings see STEAM CONTROL ASSEMBLY drawing Gas Input Steam Output Boiler BTU Hour Lbs Hour H P 100 000 60 1 7 160 000 95 2 8 200 000 125 3 6 250 000 150 4 4 300 000 180 5 2 Electric KW Input 1...

Page 20: ...1 2 NPT CONDENSATE RETURN 8 00 203mm 9 38 238mm 12 25 311mm 12 50 318mm 8 13 207mm 9 31 236mm 1 56 40mm 3 50 89mm SPECIFICATION DRAWINGS KDT 1 T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 Left 0 Back 0 ...

Page 21: ... G H J K L M N 3 11 IN 14 00 10 00 15 13 12 50 8 25 10 00 12 50 23 00 7 00 4 00 11 00 15 00 21 00 mm 356 254 384 317 210 254 317 584 178 102 279 381 533 6 23 IN 17 50 13 38 15 13 15 31 11 00 12 00 14 50 24 50 6 75 6 00 14 50 21 19 27 50 mm 445 400 384 389 279 305 368 622 171 152 368 538 699 KDT 3 T KDT 6 T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 Left 4 Back 1 ...

Page 22: ...E A B C D E F G H J K L M 3 11 IN 20 50 16 75 23 00 22 25 13 50 19 50 22 00 29 00 6 00 8 75 11 50 29 50 mm 521 425 584 565 343 495 559 737 152 222 292 749 6 23 IN 25 25 21 00 27 25 18 00 11 00 23 75 26 25 33 00 6 50 10 50 13 25 36 75 mm 641 533 692 457 279 603 667 838 165 267 337 960 KDT 12 T KDT 20 T CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES Right 4 Left 4 Back 1 75 ...

Page 23: ...mm 38 75 984mm SLIDING DRAIN PAN MODEL A B C SD 450 K 6 SD 650 K12 SD 760 K12 SD 760 K20 SD 1050 K20 SD 1050 K 6 6 SD 1200 K 612 SD 1600 K 620 SD 1600 K1212 SD 1600 K1220 SD 1600 K2020 17 70 4 00 10 00 450 102 254 25 56 4 00 13 75 650 102 349 29 94 5 22 15 00 760 133 381 29 94 3 10 15 00 760 79 381 41 32 6 50 34 75 1050 165 883 41 32 4 91 20 66 1050 125 525 47 19 4 10 19 84 1200 104 504 63 9 88 25...

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