CLIMA POD PASSION, Assembly Instructions Manual

Page 1: ...act Information MODULAR ORGANICS LLC EMAIL sales climapod com Phone 360 674 2642 Website www climapod com PASSION Greenhouse ASSEMBLY INSTRUCTIONS TO BE USED IN CONJUNCTION WITH PASSION A9 SERIES GREENHOUSE ...

Page 2: ...tions You may also differentiate them by their size and shape Note once you get to insert the polycarbonate panels make sure to have the side with opal white film facing outside Accessories Modular Organics LCC ClimaPod offers a wide range of accessories which contribute to a better yield and make life easier for the gardener A selection of the range is shown in the supplements to these instructio...

Page 3: ...match both end trough centers of side sills and front rear sills at the same time Remove approximately 2 inches of film from all sheet edges before in stalling Remove all film immediately after the con structions is completed The UV protected side of the sheet is covered with opal white film text and must face towards the sun Please put on gloves avoid slitting your hands Handle with care Drop pin...

Page 4: ...up The base has to be 100 level and square The easiest way to ensure this is to make sure that the two diagonal measurements are identical Erection of the greenhouse should only take place in calm and dry weather Pre assemble and caulk windows and doors before you erect the greenhouse Pre thread aluminum profiles for window and door pieces to make assembly easier Keep bolts loose during assembly a...

Page 5: ... one side begin by inserting B panel then crossbar then I1 Panel 8 Secure into place with curved aluminum profile 9 Continue the process while alternating sides 10 When fitting final polycarbonate panels loosen bolts to partially disconnect front gable It will allow you to get extra space needed for fit the last panel 11 Slide in the windows if necessary trim upper corners of the arches 12 Install...

Page 6: ...to Alumi num profiles be fore inserting bolts into channels Once bolts are in serted slightly tighten nuts at the top working down ward to position and bolt the rest of the gable The completed top of the gable should look like the image on the above For additional questions or concerns please email sales climapod com or call 360 674 2642 ...

Page 7: ...7 Repeat the steps on the rear gable and continue inserting the rest of the polycarbonate pieces and aluminum support pieces ...

Page 8: ...8 Once both gables are completed insert them into the aluminum base and connect to the main roof beam ridge pole ref A021 ...

Page 9: ...7 Main set five A9 7 Extension sets 9x35 A935 one A907 Main set four A9 7 Extension sets 9x28 A928 one A907 Main set three A9 7 Extension sets 9x21 A921 one A907 Main set two A9 7 Extension sets 9x14 A914 one A907 Main set one A9 7 Extension set ...

Page 10: ...3 16 2 012 1100 3 75 16 8 A042 683 2 27 8 6 A943 2954 9 85 16 4 955 400 1 33 4 2 Section Part No Profile Size Passion A907 V E N T A042 683 2 27 8 2 A044 698 2 31 2 2 A045 698 2 31 2 2 A946 750 2 51 2 4 047 300 1113 16 2 048 200 77 8 2 D O O R A049 586 1 111 16 2 A050 586 1 111 16 4 A051 1864 6 13 8 2 A952 1864 6 13 8 1 A953 1864 6 13 8 1 054 558 1 915 16 2 a1 M6x10 106 a2 M6 119 a3 M6x18 3 a4 Φ4 ...

Page 11: ...bar Note If panel edge can t enter into alumi num Frame channel please use a bracing bar to squeeze panel edge into channel This page shows the positioning of the polycarbonate panels for the front and rear gable as well as the roof and the sides It also indicates where the gray plastic parts P6 P7 and P8 are used When fitting parts P6 P7 P8 on the ends of the panels try using a narrow piece of ba...

Page 12: ... For 7 main house 9x7 16 pcs square bolts and nuts used for 4 legs you need to insert into base channel in advance 9 pcs cropped head bolts and nuts used for base fixing connector m7 no need to insert in advance For each 7 Extension set that would build the size you ordered 16 pcs square bolts and nuts used for 4 legs you need to insert into base channel in advance 4 pcs cropped head bolts and nut...

Page 13: ...re the inside base when not using the original supplier s foundation Prior to the assembly of the greenhouse you should have a 10 mm nut driver 10 mm open end wrench Philips head and slotted screw driver level and WD 40 lubricant Assembly without base on concrete slab or wooden deck ...

Page 14: ...ith this page you will assemble the rear gable back It is far easier if you have an elevated surface such as two 4 8 pieces of plywood on a sawhorses If not lay the aluminum profiles out on a hard sur face as shown in the main illustration Remember you are building from the inside with the outside facing down Start with one of the E1 panels and build the aluminum around the polycarbonate panel the...

Page 15: ...5 for attaching part 911 use later Do the same for the opposite end A904 A903 m1 908 A005 A903 A907 Note Please connect Part 911 with Part A903 A904 A005 A006 A907 firstly before you are inserting PC panel A E1 into profiles channel 3 A Square No 3 After PC panels in position then dismantle part 911 and adjust the distance same between PC panel and keyway edge A903 911 A009 012 911 A903 A A009 A90...

Page 16: ...r later use Bolts and nuts in Package No 3 of Roof Side wall When finished with the back gable position and securing away from the wind so it does not blow over and cause damage Square No 4 Assembly part A009 A010 in place then connect with part 911 again 911 A010 911 A009 p8 A913 p8 p6 p8 A913 p6 F Please Note Don t let this bolt block polycarbonate panel to insert into part A903 A904 alu frame c...

Page 17: ... a3 p8 p1 a9 056 683 2 27 8 1100 3 75 16 1912 6 31 4 1912 6 31 4 2662 8 813 16 460 1 61 8 1220 4 1 16 2484 8 113 16 M6x10 2960 9 89 16 2960 9 89 16 Size M6 M6x18 660 2 2 M6x15 707 2 313 16 2 2 1 1 1 1 1 1 1 1 18 1 1 Qty 23 3 2 1 2 2 1 A904 A903 m1 A917 A A B B A009 A009 A903 A904 012 012 A916 A014 A015 A918 A919 C1 1 4 6 7 5 3 C1 A917 2 056 056 Step 3 ...

Page 18: ... a3 C1 2 A918 A917 a3 m3 A903 A904 A903 A904 A A A009 A009 4 A904 A009 Square No 4 Af ter PC panels in position then adjust the distance to same between PC panel and keyway edge a9 Section View A009 a9 is a cropped head bolt a9 5 A014 A009 Square No 5 Use the part 056 to con nect the part A009 A014 056 056 012 a9 A904 ...

Page 19: ... long stainless bolt The bolt slides into part A919 and extends through parts A903 A904 A919 a3 A919 a3 B p8 B p8 6 A904 A916 p8 8 Section view A918 Square No 6 Inserting PC panel B in profiles channel With PVC anti dust strip p8 on bottom Square No 7 Connect Part A916 Please Note Don t let this bolt block polycarbonate panel to in sert into part A903 A904 alu frame channel Insert PC panel first t...

Page 20: ... 2 3 4 5 A943 961 a8 a2 15mm A943 961 a8 a2 A943 961 a8 a2 961 A943 962 a1 a2 A943 A943 961 961 a1 a2 a8 a2 Please connect A943 glazing bar first on both sides then have T shape 961 connection bar go over the A943 on the inside Please Note The bottom end part of T shape 961 bar is not connected to the base and should be secured 15mm 5 8 inch shorter see image 1 This is very important ...

Page 21: ...pen end 10mm wrench Because of the tight corner it is difficult to work with the nut driver Once you have attached side sill to curved corner bar bring the corner together and slide the bolt down into the slot Tighten with the open end wrench m1 a1 a2 A021 A026 3 4 Connect with A Frame A021 A026 069 a8 a2 A943 961 a8 a2 W ithout extension kit W ith extension kits For 9x7 greenhouse connect Front g...

Page 22: ...nd re tighten it at the trough of base legs Square No 2 Assemble greenhouse frame on base by connector m7 in the middle of bottom Center 1 Corner a1 M6x10 a1 M6x10 Corner Center a8 M6x15 a8 M6x15 With Alu base 3 a8 a2 A943 961 Connecting greenhouse to Aluminum Base ...

Page 23: ...and glazing bar Please connect hang ing basket bar and horizontal rail on front and rear corner bars also connect roof and sidewall bracing bars 012 Then the greenhouse will be in straight shape structure Then we can start to assem ble PC panels and glazing bars smoothly 012 012 012 012 Hanging basket bar Horizontal rail 4 031 036 Passion 9x7 main house A907 Roof side wall Passion 9x7 main house A...

Page 24: ...d to insert an extra bolt into each glazing bar either side of where the vent opening will be positioned Decide now where your roof vents are positioned so that you can work out the correct number of bolts in each glazing bar And slide the roof vent to assigned position from the Ridge immediately otherwise roof vent will slide difficultly in case of extension ridge not connecting with front ridge ...

Page 25: ... in position Square No 2 On the bottom Use Bolt a8 M6x15 to attach glazing bar A943 with bracing bar 012 and side sill beam together and fix them on base by base connector A943 A943 012 a8 a2 tighten first tighten second tighten third 3 3 A943 A943 955 I1 B Adjust depth of PC panel in cross bar channel 2 tighten fourth After the panel is inserted into the frame channel and adjusted well then tight...

Page 26: ...bar Don t loosen ridge top bolt and nut And separate curved corner bar a little in middle and make an angle with glazing bar 2 Put on cross bar A042 on top of PC panel B and PVC anti dust strip P7 on bottom of PC panel B firstly Then as semble them on horizontal rail together 3 After insert polycarbonate panel I1 between curved corner bar and curved glazing bar 4 Finally push them together and tig...

Page 27: ... hand Square No 3 The push rod should be mounted so the handle extends up Square No 4 When mounting part 048 onto part A042 the left post should be directly in line with the center of the vent Square No 6 The com pleted vent slide into the ridgepole which act as a self hinge Square No 7 Part p3 is plastic barrel shaped piece that is used on either side of the vent to keep it from moving side to si...

Page 28: ...crews Do not forget the plastic door glides for bottom when assembling the door It should be adjusted to suitable extended length before and after the door assembly The roller n1 was fixed on the part A049 with a7 screw Square No 7 Part 054 is a verti cal post used at the end of part A919 to keep it level Loosen a3 to adjust the A919 in suitable place in order to keep door sliding space A051 A049 ...

Page 29: ...9 16 2139 7 9 16 2954 9 85 16 683 2 27 8 2921 9 7 850 2 97 16 400 1 33 4 Qty 8 1 2 1 1 2 6 6 2 1 2 Roof Side wall Polycarbonate sheet Part No 069 m1 m7 a1 a2 a8 a16 Size M6x10 M6 M6x15 Φ6 Qty 1 1 2 44 66 22 2 Size EXT 3 B 700x842 2 39 16 x 2 91 8 6 G1 700x1330 2 39 16 x 4 43 8 2 H1 696x731 2 33 8 x 2 43 4 2 I1 700x2110 2 39 16 x 6 111 16 4 p7 682 2 27 8 6 I1 G1 H1 p7 B B B I1 p7 p7 Please note tha...

Page 30: ...30 A B A 1 C D E B 1 Assembly of the A frame that connects main and extension set s Step 10 ...

Page 31: ...to position use 10mm bolts a1 to tighten the nuts slightly DIAGRAM B B 1 The A frame brace 962 can now be fixed to the curved T shape bar 961 using 10mm bolts a1 DIAGRAM C Loose the third bolt a8 on A943 961 as per Diagram then connect up per side rail of main house in the position and tighten the nuts slightly Repeat on the other side DIAGRAM D Loose the forth bolt a8 on A943 961 as per Diagram t...

Page 32: ...32 A A 1 B B 1 C D E With Alu base 961 961 A943 A943 m1 069 a1 a2 a8 a2 a8 a2 962 961 A943 a1 a2 962 961 A943 961 A943 a8 961 A943 a8 961 A943 a8 a2 Assemble the A frame ...

Page 33: ...B p7 A042 I1 2 3 1 Change a8 a16 a8 a16 To fill up the gap caused by curved T shape bar 961 Please remember to add gasket a16 on main house as per below steps Repeat on the other side Assemble the A frame ...

Page 34: ...sion Bracket Remem ber it is easier to attach and insert 10mm bolts to all the holes before you fix the Ridge in place DIAGRAM F p 25 Attach the ridge A063 and roof bracing bar 012 to the ridge extension bracket 069 by using 10mm bolts a1 Repeat on the other side DIAGRAM G Attach roof horizontal bracing bar 067 to the curved T shape bar 961 by using 10mm bolts a1 Repeat on the other side DIAGRAM H...

Page 35: ...e 6mm gap when you are fixing glazing bar with A frame on bottom side sill A063 067 067 066 065 F G H I A064 012 012 012 012 Main building with EXT Assembly Connect main building with Rear gable or the second A Frame Connect to the Rear ga ble to make 9x14 house Connect to the second A9 Extension A Frame Extension finished With more extension kits ...

Page 36: ...36 Main building with EXT Assembly A042 B attach first I1 2 3 1 ...

Page 37: ...hird A9 Extension A Frame A063 A064 067 066 065 1 012 012 012 012 2 3 4 1 2 3 4 With Alu base A063 012 012 067 066 012 A064 a1 a2 a8 a2 Arrow end of part 067 fac ing main building direction 4 External 6mm Please leave 6mm gap when you are fixing glazing bar with A frame on bottom side sill Extension finished With more extension kits ...

Page 38: ...1 A921 in process 9x21 A921 finished Other ClimaPod Greenhouse sizes are built in the same way by connecting the extension sets Please note that if you may decide to extend you existing greenhouse you can add 7 extensions to already built greenhouse Please contact our sales team for quote by emailing sales climapod com ...

Page 39: ...1 3 Roof side wall 1 1 4 Window 2 2 5 Door 1 6 Curved front corner bar 4 7 Curved glazing bar 4 6 8 Curved T shape bar 2 9 Polycarbonate panels 1 1 10 Tools 1 11 Assembly Instruction 1 12 Aluminum Base 1 1 Contact Information MODULAR ORGANICS LLC EMAIL sales climapod com Phone 360 674 2642 Website www climapod com ...