CLIMA POD Virtue, Assembly Instructions Manual

Page 1: ...Walk in Greenhouse MODEL A mm B mm C mm 2693 8 10 2415 7 111 16 Virtue 4386 14 411 16 C B A Assembly instructions ...

Page 2: ...luminum profiles for window and door pieces to make assembly easier Keep bolts loose during assembly and avoid securely attaching 40 before the first panel arch has been inserted It is far easier to assemble if you have an elevated surface such as two 4 8 pieces of plywood on a sawhorses Basic Steps to Assembly 1 Prepare Foundation 2 Attach and secure Base and side sills 3 Assemble and Caulk Windo...

Page 3: ...ecessary for as sembling the top of the gable Make sure to in sert Polycarbonate pieces into Alumi num profiles be fore inserting bolts into channels Once bolts are in serted slightly tighten nuts at the top working down ward to position and bolt the rest of the gable The completed top of the gable should look like the image on the above ...

Page 4: ...4 Repeat the steps on the rear gable and continue inserting the rest of the polycarbonate pieces and aluminum support pieces ...

Page 5: ...5 Once both gables are completed insert them into the aluminum base and connect using the ridgepole ...

Page 6: ... appear in the overview When fitting the Polycarbonate the side with the opal film text must turn outward Accessories We offer a wide range of accessories which contribute to a better yield and make life easier for the gar dener A selection of the range is shown in the supplements to these instructions Your dealer will be pleased to assist you with further information and a special brochure Winter...

Page 7: ...ers of four legs should match both end trough centers of side sills and front rear sills at the same time Remove approximately 2 inches of film from all sheet edges before in stalling Remove all film immediately after the con structions is completed The UV protected side of the sheet is covered with opal white film text and must face towards the sun Please put on gloves avoid slitting your hands H...

Page 8: ...8 Base X Y Virtue 2693 4386 X Y Virtue 8 10 14 411 16 m7 Virtue 14 m5 Virtue 19 m7 Virtue 19 a2 m7 Alu Base a2 m7 Steel Base a2 m5 Concrete ...

Page 9: ...e original supplier s founda tion Prior to the assembly of the greenhouse you should have a 10 mm nut driver 10 mm open end wrench Philips head and slotted screw driver spirit level and some WD 40 lubricant When using the aluminum base remember to fill the channels with bolts corre sponding to amount of arches per side as well as connecting gables ...

Page 10: ... the positioning of the polycarbonate panels for the front and rear gable as well as the roof and the sides It also indicates where the parts P6 P7 and P8 are used When fitting parts P6 P7 P8 on the ends of the panels try using a narrow piece of bar soap through the part first It will allow it to slide on much easier P6 P7 P8 must be fitted on one end of polycarbonate in advance before polycarbona...

Page 11: ...lu profile Alu profile L 573 x 97 5 p6 p6 the new polycar bonate panel E1 Using Alu clip to connect louvre and PC panel p6 Louvre is an optional extra and is not included in the price 475 1 611 16 456 1 515 16 456 x 610 1 515 16 x 2 ...

Page 12: ... 2 4 m11 1 FLUFF 3 8m 1 The list of Section Section Part No Profile Size Virtue R E A R V901 2960 9 89 16 1 V902 2960 9 89 16 1 V005 1912 6 31 4 1 V006 1912 6 31 4 1 V907 2377 7 99 16 1 908 1268 4 115 16 1 V009 683 2 27 8 2 V010 594 1 113 8 2 911 2662 8 813 16 1 057 1100 3 75 16 2 V913 2662 8 813 16 1 F R O N T V903 2960 9 89 16 1 V904 2960 9 89 16 1 V009 683 2 27 8 2 057 1100 3 75 16 2 V014 1912 ...

Page 13: ...ep1 With this page you will assemble the rear gable back It is far easier if you have an elevated surface such as two 4 8 pieces of plywood on a sawhorses If not lay the aluminum profiles out on a hard sur face as shown in the main illustration Remember you are building from the inside with the outside facing down Start with one of the E1 panels and build the aluminum around the polycarbonate pane...

Page 14: ...6 for attaching part 911 use later Do the same for the opposite end Note Please connect Part 911 with Part V901 V902 V005 V006 V907 firstly before you are inserting PC panel A E1 into profiles channel 3 A Square No 3 After PC panels in position then dismantle part 911 and adjust the distance same between PC panel and keyway edge V902 V901 m1 908 V005 V901 V901 911 V009 057 911 V901 A V009 V901 V90...

Page 15: ...htens the nuts for later use Bolts and nuts in Package No 3 of Roof Side wall When finished with the back gable stand it up out of the wind so it will not blow over Square No 4 Assembly part V009 V010 in place then connect with part 911 again 911 V010 911 V009 p8 V913 p8 p6 p8 V913 p6 V913 p8 057 p6 F Please Note Don t let this bolt block polycarbonate panel to insert into part V901 V902 alu frame...

Page 16: ...rt a2 a3 p8 p1 a9 056 683 2 27 8 1100 3 75 16 1912 6 31 4 1912 6 31 4 2662 8 813 16 460 1 61 8 1220 4 1 16 2484 8 113 16 M6x10 2960 9 89 16 2960 9 89 16 Size M6 M6x18 660 2 2 M6x15 707 2 313 16 2 2 1 1 1 1 1 1 1 1 18 1 1 Qty 23 3 2 1 2 2 A A B B V009 V009 V903 V904 057 057 V916 V014 V015 V918 V919 C1 1 4 6 7 5 3 1 V901 V902 m1 V917 C1 V917 2 056 056 ...

Page 17: ...15 A A V009 V009 4 V904 V009 Square No 4 Af ter PC panels in position then adjust the distance same between PC panel and keyway edge a3 C1 2 V918 V917 a3 m3 V903 V904 V903 V904 a9 Section View V009 a9 is a cropped head bolt a9 5 V014 V009 056 056 057 a9 V904 Square No 5 Use the part 056 to con nect the part V009 V014 ...

Page 18: ... long stainless bolt The bolt slides into part V919 and extends through parts V903 V904 V919 a3 V919 a3 B p8 B p8 V916 6 V904 V916 p8 7 8 p8 V916 057 V014 Section view V918 Square No 6 Inserting PC panel B in profiles channel With PVC anti dust strip p8 on bottom Square No 7 Connect Part V916 Please Note Don t let this bolt block polycarbonate panel to in sert into part V903 V904 alu frame channel...

Page 19: ...pole into gables Slide the bolt with the nut on up the trough of ridgepole and tighten Square No 2 Connect side sill beam with curved corner bar this can be one of the easi est This is where you will use an open end 10mm wrench Because of the tight corner it is difficult to work with the nut driver Once you have attached side sill to curved corner bar bring the corner together and slide the bolt d...

Page 20: ...m7 Square No 1 You may loosen the bolts in cor ners and re tighten it at the trough of base legs Square No 2 Assemble greenhouse frame on base by connector m7 in the middle of bottom a8 M6x15 Center 1 Corner a1 M6x10 a1 M6x10 Corner Center a8 M6x15 ...

Page 21: ...m7 m7 Square No 1 You may loosen the bolts in cor ners and re tighten it to gether with base connect m7 Square No 2 Assemble greenhouse frame on base by connector m7 in the middle of bottom Corner a1 M6x10 a8 M6x15 Center Center a1 M6x10 a8 M6x15 Corner ...

Page 22: ...all Step4 Package No 3 Before assembling polycar bonate panel and glazing bar Please connect hang ing basket bar and horizontal rail on front and rear corner bars also connect roof and sidewall bracing bars 012 Then the greenhouse will be in straight shape structure Then we can start to assem ble PC panels and glazing bars smoothly 012 012 012 012 012 012 012 Hanging basket bar Horizontal rail 4 0...

Page 23: ... later use Please note At this stage you will need to insert an extra bolt into each glazing bar either side of a vent opening So you will have to decide now where your roof vents are positioned so that you can work out the correct number of bolts in each glazing bar And slide roof vent to decided position from Ridge immediately otherwise glazing bar will block its slide after glazing bar is fixed...

Page 24: ...3 with hanging basket bar or horizontal rail in time once it s in position Square No 2 On the bottom Use Bolt a8 M6x15 to attach glazing bar V943 with bracing bar 012 and side sill beam together and fix them on base by base connector V943 V943 012 a8 a2 tighten first tighten second tighten third 3 3 V943 V943 955 I1 B Adjust depth of PC panel in cross bar channel 2 tighten fourth ...

Page 25: ...screws in by hand Square No 3 The push rod should be mounted so the handle extends up Square No 4 When mounting part 048 onto part V042 the left post should be directly in line with the center of the vent Square No 6 The com pleted vent slide into the ridgepole which act as a self hinge Square No 7 Part p3 is plastic barrel shaped piece that is used on either side of the vent to keep it from movin...

Page 26: ...top and hanging basket bar bolts and nuts And separate curved corner bar a little from bottom and make an angle with glazing bar Like a trapezoid with right angle 2 Put on cross bar V042 on top of PC panel B and PVC anti dust strip P7 on bottom of PC panel B firstly Then as semble them on horizontal rail together 3 Then insert polycarbonate panel I1 between curved corner bar and curved glazing bar...

Page 27: ...r the screws Do not forget the plastic door glides for bottom when assembling the door It should be adjusted to suitable extended length before and after the door assembly The roller n1 was fixed on the part V049 with a7 screw Square No 7 Part 054 is a verti cal post used at the end of part V919 to keep it level Loosen a3 to adjust the V919 in suitable place in order to keep door sliding space V05...

Page 28: ...4 Window 4 5 Door 1 6 Curved front corner bar 2 7 Curved rear corner bar 2 8 Curved glazing bar 10 9 Polycarbonate panels 1 10 Tools 1 11 Assembly Instruction 1 Contact Information MODULAR ORGANICS LLC EMAIL sales climapod com Phone 360 674 2642 Website www climapod com ...