ClimateCraft MatrixMonitor V2, Installation, Operation And Maintenance Manual

Page 1: ...Installation Operation and Maintenance Manual MatrixMonitor V2 This is the installation maintenance and operation manual for the ClimateCraft MatrixMonitor airflow monitoring system for fan arrays...

Page 2: ...3 Select the Wheel Width 14 Set the Array Name 15 Set the Sensor Position 16 Set the Optional Dampers 17 Set the Fan Status 18 Set Up Array 2 19 Set the Control Data 20 Scale the Flow Signal 21 Scale...

Page 3: ...w Range 46 Interface to Building Management System 47 Hard Wired Connections 47 Modbus Communications 48 Trouble Shooting Guide 54 Repair and Replacement 58 Remove the Swing out Graphic Panel 58 Power...

Page 4: ...ead front panel Opening the dead front panel allows access to the embedded control system and power supply The parts in the control unit are described separately below Embedded Control System The embe...

Page 5: ...S 100 12 It is a switching power supply that provides 12 volts DC to the embedded control system the fan sensor boards and the array pressure rise transducers It accepts input voltage from 88 VAC to 2...

Page 6: ...re tap placed higher on the cone will be used Only one port will be connected to the pressure transducer on the FSB The taps are mounted on the inlet cone with the port end exposed to the flow side of...

Page 7: ...fan sensor board FSB is connected to the control unit through a common dual twisted pair plenum rated cable Belden 1325A or equal One twisted pair is used to supply 12VDC power to the FSB units The ot...

Page 8: ...to function properly For array 1 the fan sensor switches must be set between 01 and 49 The FSB unit on fan 1 will be set to 01 The FSB unit on Fan 2 will be set to 02 This sequence will be followed o...

Page 9: ...the version level of the software that is installed on your equipment MatrixMonitor is fully functional while this screen is up and will perform all of its monitoring and communication functions Commu...

Page 10: ...ber Only 4 lines of data will fit on the graphic display so 11 of the 15 lines of data are not visible Use the and keys to scroll through the main menu and expose all of the menu items As you scroll t...

Page 11: ...date of the real time clock to set the vibration alarm limits and reset the grease life monitor The setup screens are accessed through the main menu or a submenu and are used to select a single confi...

Page 12: ...he User Interface section above before you attempt to do the set up It will explain the conventions used and menu structure employed It is not necessary to execute the complete set up procedure if all...

Page 13: ...used in the array 3 Wheel Width Setup selects the wheel width of the fans 4 Array Name Setup assigns a name for the array 5 Sensor Position Setup selects the piezometric tap location throat or cone 6...

Page 14: ...ubmenu screen Select the Fan Model This selects the FanMatrix fan model that is used in the array This enables the control to use the appropriate flow constants and fan data stored in the software so...

Page 15: ...es for surge curves to help determine if a fan is in surge It needs to know the wheel width in order to select the proper surge curve FanMatrix fan arrays are often selected with partial width wheels...

Page 16: ...y Fan Array Return Fan Array Exhaust Fan Array Outside Fan Array Fan Array 1 Setting this value is optional It is not necessary for the control to function properly It is recommended if more than one...

Page 17: ...some point in the inlet cone and measuring the pressure depression between that probe and the fan inlet the airflow can be calculated In most cases 0 to 14 inches WC is sufficient for fan operating co...

Page 18: ...e array This flag is used when a fan failure is detected If a back draft damper is not installed air back flows through a fan that is off or has failed The amount of air that back flows is calculated...

Page 19: ...prevention dampers are not installed If dampers are installed the flow for this fan is set to 0 If the fan status flag is set to Off the control assumes that the fan is off for a reason and does not s...

Page 20: ...to Main Menu From the Array 1 Options submenu scroll down to highlight 8 Return to Main Press the enter key to return to the main menu Before the systems transfers control to the main menu it saves th...

Page 21: ...t the set up data is not accidentally erased Set the Control Data Setting up the control information is accomplished through the Control Setup submenu This set of data entry screens manages the four 0...

Page 22: ...en LEDs on the front of the keypad display unit The green LEDs function as a flow meter for fan array 1 The number of LEDs turned on is controlled by the airflow measured for Array 1 and this setting...

Page 23: ...value reported for ACFM will be exactly equal to the value reported for SCFM From the Control Set Up submenu scroll down to highlight 3 Flow Units Press the enter key to display the flow unit set up s...

Page 24: ...baud rate set up screen The first line will read Select BAS Serial The second line will read Baud rate 19 200 The text after the sign is the baud rate used The last two lines are navigation aids Use t...

Page 25: ...will read Address 75 The text after the sign is the BMS protocol used The last two lines are navigation aids Use the and keys to select the Modbus slave address for this unit The number can be adjust...

Page 26: ...ered before the grease life timer is started See the section titled Set the Array Data above The same control setup screen 10 Reset Grease Life is used to both start and reset the grease life timer St...

Page 27: ...he screen will look like the following Supply Life 100 Monitor Not Enabled Starts Monitor Enter to Continue The label on the first line before the colon is the array name label and it will correspond...

Page 28: ...If you press the key the grease life timer for array 2 will start and the following screen will appear confirming this Return Has been reset or enabled Press any key to continue When you press any key...

Page 29: ...been started and you are in the grease timer startup mode Jump to Starting the Grease Life Timer above if this is the case If you press the key the grease life timer for array 1 will reset and the fol...

Page 30: ...set the timers for a two array system use the following procedure From the Control Set Up menu scroll down to highlight 10 Reset Grease Life Press enter to display the reset screen If the grease life...

Page 31: ...o Starting the Grease Life Timer above if this is the case If you intend to reset the timer for fan array 2 press the key the grease life timer for array 1 will reset and the following screen will app...

Page 32: ...you may want to do so to keep the time current with the actual time on the site The clock is needed for the lubrication monitoring system and it is not necessary for the clock to be adjusted for dayli...

Page 33: ...elect Enter to Continue The number after the colon is day of the month To change this to the actual day press the key until the current day is displayed on the second line It will increment by 1 day f...

Page 34: ...splay screens Make sure to read the User Interface section above before you use the menu system to access the display information It will explain the conventions used and menu structure employed There...

Page 35: ...n on line 1 The array name selected for array 1 is displayed just before the airflow This array name is selected in the control setup procedure See Set the Array Name section in the setup procedure co...

Page 36: ...The second line is the fan information line It will normally display the fan airflow and the piezometric pressure depression measurement that produced the calculated flow This information is specific...

Page 37: ...hooting Guide 3200 CFM Backflow The control unit thinks the selected fan has failed and has air flowing backwards though it The flow indicated is calculated from the fan air pressure rise measurement...

Page 38: ...off and cannot read the FSB for the selected fan The yellow Read Error LED on the keypad display unit is lit See the Trouble Shooting Guide Off Bad Reading The fan status has been selected as off The...

Page 39: ...ication requests and valid responses Using this data it calculates the communication quality index for each downstream device and combines these into an overall quality index The index is simply the n...

Page 40: ...mmunication with one of FSB s on the network the text on line 2 will change to Array1 Fan1 Bad Sns or Array1 Press Bad Sns Press the enter key to return to the main menu Vibration Data This screen dis...

Page 41: ...he vibration index scrolling feature Unless there is a problem with the fan operation there will probably only be vibration data for 2 or 3 of the index values Most of the index values will be 0 To sc...

Page 42: ...lied to the FSB network is measured on the motherboard and displayed here It is normal for the control unit temperature to be 10 to 20 F warmer than the ambient temperature The FSB voltage should be a...

Page 43: ...secutive hours of grease life left before the next required lubrication on array 1 Similarly The text before the colon in the third line is the name assigned to array 2 The number after the colon is t...

Page 44: ...op 5 vibration levels for each fan on the network It can compare those vibration levels against selectable limits and issue a vibration alarm when those limits are exceeded The vibration sensor is mou...

Page 45: ...order to predict the number of hours until the next lubrication the system uses the real time clock to calculate the elapsed number of hours since the last lubrication Using this and the percentage o...

Page 46: ...lubrication warning to keep the timing accurate after lubrication The grease life timer should be reset immediately after the unit is lubricated so that MatrixMonitor can start calculating the next lu...

Page 47: ...e grease life timer after it does that first bearing grease maintenance In that way the grease life timer can be synchronized with the actual maintenance performed without extra work The lubrication m...

Page 48: ...Modbus protocol over a 2 wire multipoint EIA TIA 485 communication port The physical connections are made on the motherboard with pull off terminal strips The connections can be exposed by opening th...

Page 49: ...sive vibration lubrication alert or several other conditions The yellow LEDs on the key pad display will light when this relay is switched on The sample wiring diagram in the appendix of this document...

Page 50: ...Building Management System BMS controller Line A is sometimes referred to as the negative and line B is likewise referred to as the positive line The connections will run from device to device A must...

Page 51: ...ead holding registers and 6 06h write holding register The read holding registers function does not support reading multiple registers If the read holding resisters command 03h is issued with a reques...

Page 52: ...ince messages go both ways between master and slave either can be a transmitter or receiver The data in Modbus holding registers is 16 bits long and it is transmitted in two 8 bit bytes The upper byte...

Page 53: ...ers Not all registers in MatrixMonitor can be written to If the BMS master tries to write a register that can only be read from MatrixMonitor will respond with an exception message The Modbus register...

Page 54: ...ecimal Value Byte Order Modbus Message Byte No Data Slave Address 35 1 23h Function Code 6 2 06h Register Address 6 High 3 00h Low 4 06h Register Value 1 High 5 00h Low 6 01h CRC NA High 7 83h Low 8 F...

Page 55: ...n FSB Unit The FSB units have a red LED that is visible from the front of the unit when it is installed on its electrical box When there is power to the mother board the LED should be on and not flash...

Page 56: ...and the pressure requirement remains high Check the cabinet for physical signs of fan surge such as excessive vibration noise and duct rumble Lowering the supply duct static pressure set point will h...

Page 57: ...fan status display screens available through menu options 2 Array 1 Fans and 2 Array 2 Fans The second line of these screens is the status line and normally provides the individual fan airflow and pie...

Page 58: ...e limits set up by the user Determine and correct the reason for the high vibration Off Bad Sensor The fan status is set to off and the control unit cannot communicate with the FSB Check the IDC conne...

Page 59: ...should only be made when the power is disconnected Failure to disconnect power before servicing can cause severe personal injury or death To remove the swing out graphic panel 1 Disconnect the AC powe...

Page 60: ...both hinges are reattached install the other screws lock washers and nuts into their place on the hinges Leave the hinge screws slightly loose so that the panel can be aligned into the housing 4 With...

Page 61: ...e it is in place on an air handling unit ClimateCraft recommends you first remove the graphic panel from the NEMA 4 enclosure per the instructions listed above Reinstall the panel using the same instr...

Page 62: ...pad display unit with the corresponding receptacle connectors on the back of the mother board Make sure you line up all of the pins before you firmly press the connectors together 2 Line up and screw...

Page 63: ...d with a threaded spacer that forms a stud projecting from the mother board The processor board has a hole that slips over that stud and is held in place by a nut and star washer 3 Remove the 2 56 nut...

Page 64: ...n back plate which in turn runs to the piezometric pressure tap on the fan inlet cone The high pressure port of the pressure transducer is open to sense the static pressure at the inlet of the fan A d...

Page 65: ...cted to the high pressure port of the FSB 2 Remove the two screws on the front of the FSB that secure the board to the electrical box Save the screws for reinstallation later 3 Pull the FSB off of the...

Page 66: ...adjacent to each other Wrap the uncut bleed line around the cable jacket ends and tape the assembly to secure the cable together and contain the bleed line 6 Insert the insulated wire loop through the...

Page 67: ...bbit Keypad Display Unit Control Unit 7 M100 310 001 Backplane mounting panel Control Unit 8 PLBL 029 001 Swing out graphic panel Control Unit 9 PELE 103 002 Swing out panel hinge kit includes hardwar...

Page 68: ...ure 3 F Barometric Pressure 4 mBar Fan Speed 50 rpm Capacity Number of Arrays 2 Maximum Fans per Array 49 Maximum Airflow per Array 300 000 cfm Maximum Array Pressure Rise 14 WC Analog Outputs Quantit...

Page 69: ...MatrixMonitor IOM Rev 4 4 11 2013 Page 68 Sample Wiring Diagram...

Page 70: ...nch WC x 10 sensor addr 50 9 40010 Read Only Array 2 Average Temperature deg F x 10 10 40011 Read Only Array 2 Density lbm cf x 1000 11 40012 Read Only Array 2 Average Speed rpm x 1 12 40013 Read Only...

Page 71: ...07 MTX19 20 1020 MTX23 21 1021 MTX25 22 1022 26 40027 R W Number of fans in Array 2 1 to 49 27 40028 R W Array 2 Fan Model Register Value with Throat Port Cone Port Model No Connected Connected MTX12...

Page 72: ...t Dampers are Installed High Byte Set to 00h 32 40033 R W Array 1 Wheel Width Low Byte 50 to 100 with increments of 5 full width wheel High Byte Set to 00h 33 40034 R W Array 2 Wheel Width Low Byte 50...

Page 73: ...d Communication Data Default Communication Settings User Selectable Options Baud Rate 19 200 9 600 19 200 38 400 and 57 600 Baud rates are selectable Data Bits 8 8 Data Bits are required by Modbus RTU...

Page 74: ...MatrixMonitor IOM Rev 4 4 11 2013 Page 73 Notes...

Page 75: ...MatrixMonitor IOM Rev 4 4 11 2013 Page 74 Notes...

Page 76: ...eCraft s fan array products allow for fans to be turned off for safety repair and maintenance purposes ClimateCraft s fan array products are not designed to turn individual fans on and off for the pur...