Climecon CLEANMASTER Series, Installation Manual

Page 1: ...INSTALLATION MANUAL AND QUICK GUIDE CleanMaster climecon fi 09 20 ...

Page 2: ... should be placed in the groove in the upper part of the grease chamber The UV separator is formed of two parts 4 CHECK THAT THE INSTRUCTIONAL LABELS ENCLOSED TO THE DELIVERY are installed in the immediate vicinity of the hoods 5 USERS MUST BE TRAINED TO OPERATE THE DEVICE and this training should also be written down for the client 6 MAKE SURE THAT THE COMMISSINING RECORD HAS BEEN FILLED IN CORRE...

Page 3: ...es A B or C 10 8 Starting the CleanMaster hood 11 9 Disconnecting the grease separators 13 10 Changing the UV lamp 14 11 Adjustment instructions for CleanMaster hoods 15 12 K value table of CleanMaster hoods 16 13 Installing the UV lamp 17 14 Installing the grease separators and locking the SlideSafe safety lock 18 15 Maintenance instructions for CleanMaster hoods 19 16 Updating the Climecon Clean...

Page 4: ... s own replacement parts and UV lamps are used No replacement parts or UV lamps other than original ones or ones ordered from Climecon can be used for the device UV lamps need to always be ordered through Climecon s customer service Tel 358 0 20 1986 600 Ultraviolet radiation and ozone are hazardous to health Skin and eyes are especially vulnerable to ultraviolet radiation The radiation can cause ...

Page 5: ...ve already been installed Electrical drawings in accordance with the system Safety switch delivered as separate Warning labels for the hood Installation adjustment user and maintenance instructions The delivery does not include Voltage supply line e g MMJ 3G2 5 for the UV control unit Voltage supply line between the UV control unit and the possible auxiliary cabinet The UV lamps voltage supply fro...

Page 6: ...gloves must be worn during installation and maintenance Protective goggles and work gloves must be worn during all installation and maintenance actions Quartz shards may occur if a UV lamp breaks Danger of electric shock The electrical connections of the CleanMaster system can only be performed by an authorised electrician Always switch the system off before performing any maintenance Only Climeco...

Page 7: ...ed by connecting the power cord to the integrated control device on top of the hood The casing can also be accessed from below the hood by opening the quick latches which allows the hinged cover with the control device to open The light has a separate cord that needs to be connected to the lighting group 1 2 3 4 5 6 7 8 9 10 1 Supply point for the UV light and the SlideSafe switch 2 Pressure trans...

Page 8: ...ide B 2 Lift the hood up evenly by its corners C 3 Install the fitting brackets D to the threaded rod and the hood 4 Check that the hood is vertical 5 Remove any possible transport supports 6 Connect side by side hoods to each other by the holes in the hood s top edge E using an M6 bolt and nut 7 If the unit in question has several hoods seal the seam with appropriate adhesive mass such as 3MTM Hy...

Page 9: ...d to the light group connection cable as factory equipment Electricity supply connections Q1 2 wire protection 230 VAC IN 50 Hz L Q1 4 wire protection 230 VAC IN 50 Hz N X2 PE left 230 VAC IN 50 Hz PE Electricity supply is brought to the casing through a strain reliever Note the opened hatch may turn Electricity supply has to be connected to the hood hood group via a safety switch The safety switc...

Page 10: ... monitoring only for connected hood 1 n display if local monitoring needed Physical BAS Control overrides ModBus Control via ModBus Modbus master not supplied Building automation physical alert permission to run Building automation physical alert permission to run Building automation physical alert permission to run needed for all units Master mode Master mode ModBus master building automation All...

Page 11: ...r Slave device The choice between Master or Slave is made when the device is started for the first time If the device in question is a separate hood or a group of hoods where all hoods act independently choose Mas ter Other settings do not need to be changed If the device in question is a group of hoods where sev eral hoods are controlled with one control device select Master from the main control...

Page 12: ...rators in a hood with a width of two metres is 4 4 Approve the selections by clicking Commission selections after which the device will restart After this the hood will be ready to use The UV lamp switches on automatically when the cham ber s pressure is over 10 Pa and the SlideSafe switch is in the OFF position When the UV lamp is on the lamp symbol is shown in the screen s top row For other sett...

Page 13: ...of the separators 3 Slide the knobs to their lowest position NOTE If the CleanMaster system has not been closed from the CCM control unit as instructed the CleanMaster system will shut off automatically at this point 4 Move the left grease separator further to the left 5 First disconnect the leftmost grease separator and then the others The grease separators are machine washable Clean the exhaust ...

Page 14: ...er a new lamp through Climecon s customer service In uncertain cases always contact Climecon s customer service tel 358 0 20 1986 600 10 Changing the UV lamp 4 8 12 9 10 11 5 6 7 2 3 ULTRAVIOLET RADIATION HAZARD Please deliver your old UV lamp to a collection point for fluorescent tubes Twist the hand knobs of the UV lamp brackets counterclockwise and detach the UV lamp from the brackets First dis...

Page 15: ...er with a locking screw and check that the separator cartridges are properly installed Adjusting supply air First measure the pressure loss from the sup ply air chamber s measuring connection 5 Disconnect the supply air modules 6 with a screwdriver Supply air can be controlled by turning the control damper 7 inside the supply air chamber Lock the control damper with a locking screw Reinstall the s...

Page 16: ...08 129 6 151 2 172 8 194 4 216 237 6 259 2 StandardPlus condensation 22 7 45 4 68 1 90 8 113 5 136 2 158 9 181 6 204 3 227 249 7 272 4 Supply air Hood width mm Height of the hood 800 1000 1500 2000 2500 3000 H 560 mm 28 45 67 90 112 135 H 400 mm 22 42 64 85 106 127 H 300 mm 22 33 49 66 82 99 Control air Hood width mm Adjustment position 800 1000 1500 2000 2500 3000 Maximum Fully open 1 4 2 8 4 2 5...

Page 17: ...onnector of the lamp s power cable to its counterpart on the hood s ceiling Rotate the connector s locking ring NOTE Attach the instruction labels included in the delivery for changing the UV lamp and maintaining the hood in a visible place near the CCM control unit 3 Attach the UV lamp s power cords to the holes in the fastenings with cable ties and roll up any extra cords so that they do not lie...

Page 18: ...on the bottom of the exhaust air chamber 2 Move the left grease separator to the right 3 Lock the SlideSafe safety lock by first lift ing the hand knobs to their upper position and then retightening them NOTE The CleanMaster system will not start if the SlideSafe safety lock has not been locked properly 14 Installing the grease separators and locking the SlideSafe safety lock SWITCH THE SYSTEM OFF...

Page 19: ...ing the hoods 1 Clean the hood s surfaces by wiping them gently 2 Clean the hood s edge gutters and grease trays The grease trays are machine washable 3 If necessary gently wipe down the lights cover glass 4 Clean the exhaust air chamber if necessary See the instructions for detaching the grease separators in chapter 5 2 Detaching the grease separators 5 Clean the supply air modules if necessary T...

Page 20: ...DI PIN 11 Common plus 24DC out PIN 23 Unit is running PIN 24 General fault PIN 25 Sevice 15 500 h ON OFF 1s interval 16 000 h ON PIN 26 UV fault Lamp or ballast fault PIN 27 SlideSafe not armed PIN 28 Automation permit Pressure transmitter PIN 5 6 PIN 5 2 10 V range 0 100 Pa PIN 6 GND Permit to run building automation or local switch USE WITH A POTENTIAL FREE DO PIN 3 4 DI INPUT Q1 230VAC IN 50Hz ...

Page 21: ...econ CLIMECON CLEANMASTER MASTER SLAVE CONFIGURATION max 10 units per controller 1 9 1 x MASTER UNIT address 1 2 10 x SLAVE UNIT s address 2 10 1 x MASTER UNIT address 1 SLAVE UNIT 2 address 2 SLAVE UNIT 3 address 3 SLAVE UNIT 4 address 4 SLAVE UNITS 2 10 AND TERMINAL RESISTANCE 120 Ω ...

Page 22: ...00 Climecon CLIMECON CLEANMASTER MODBUS CONFIGURATION 1 x MODBUS RTU MASTER Not included with delivery 1 249 x SLAVE UNIT s address 1 249 SLAVE UNITS 1 249 AND TERMINAL RESISTANCE 120 Ω SLAVE UNIT 2 address 2 SLAVE UNIT 3 address 3 SLAVE UNIT 4 249 address 4 249 SLAVE address 1 ...

Page 23: ...of the control unit 7 Start the device and wait until the screen displays the start menu for choosing the language and configuration 8 Accept the settings chosen in the start menu Note The settings do not matter at this stage 9 IMPORTANT After installing a new software version the device s settings need to be reset This can be done through the menu by following these steps a Hold down the OK butto...

Page 24: ...ware update pdf 1 Detach the external controller s cord 2 Press the Home ESC buttons and hold them down 3 Reattach the external controller s cord Note Hold the buttons down during this 4 Wait until the screen displays the following text Formatting external UI flash 5 Release the buttons 6 Wait until the screen s start sequence is ready During the sequence the text Starting is displayed on the scre...

Page 25: ...atibility RoHS Directive 2011 65 EU restriction of hazardous substances 6 A reference to the appropriate harmonised standards that were applied or a reference to other technical specifications based on which the declaration of conformity was given LVD EN 60335 1 2010 Household and similar electrical appliances Safety part 1 General requirements EMC EN 61000 6 1 Electromagnetic compatibility EMC par...

Page 26: ...er has paid the purchase price to Climecon in full Before the ownership rights are transferred to the Buyer Climecon is entitled to take control of the product if the Buyer has not fulfilled its contract obligations Danger liability will be transferred to the Buyer in accordance with the agreed delivery term Returns must always be agreed with Climecon in advance and the notice of a return must be ...

Page 27: ...l if the Buyer has reported these faults to the customer service within seven 7 days after observing the fault Climecon can also choose to replace the product with a new one Climecon will rectify the observed fault within a reasonable amount of time Climecon is not liable for any damage that occurs after the danger liability has been transferred to the Buyer Furthermore Climecon is not liable for ...