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Summary of Contents for CR-1

Page 1: ...Page 1 of 11 CR 1 Instruction Manual ...

Page 2: ...Page 2 of 11 Contents Tool Properties Technical Specifications Safety Instructions Tool Preparation Operating Instructions Maintenance and Service Exploded Drawing Parts List 3 4 5 6 7 8 10 11 ...

Page 3: ...off mandrel retention function It is a safety device for operation with the mandrel container detached and saves compressed air by adjusting air flow volume The tool can operate without the mandrel container The tool can mount the rivet in single operation Effective air pressure is 44 to 102 psi Max pull force is 1798lb CNC machined quality components ensures long life Mandel container is made of ...

Page 4: ...Page 4 of 11 Technical Specification Rivet size Diameter 0 9 1 9 inches Air pressure 8 8 15 4 lbf Stroke 0 787 inches Pull force 5 Bar 1798 lb Weight 2 87 lb Tool dimension inches 11 8 X 4 8 X 10 4 ...

Page 5: ... to any medium other than compressed air Set the air pressure between 72 to 101 psi Do not use the tool for purpose other than installing rivets The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage Do not dismantle this tool without prior reference to the maintenance and service instructions Always disconnect the air pipe from the tool i...

Page 6: ...se dry and clean materials hose couplings fittings etc to connect the tool to the filter Check for leakage in the compressed air supply IF here is leakage replace the damaged hoses or coupling Drain the condensate from the filter Also check the dirt filter Check the compressed air supply pressure The tool must be fitted with correct nosepiece 01 and pusher 06 before operating The 0 19 inch nosepie...

Page 7: ... vacuum system is ON then adjust to optimal air volume so that the rivet can be held in any orientation See figure 2 Attention If you don t want to use vacuum system you can turn vacuum security system clock wise and turn it off 3 Direct the riveter with rivet to the hole and then pull the trigger The stems automatically reverse to the collector and the rivet is set Fig 1 ...

Page 8: ...box 1 Disconnect air supply to tool and switch ON OFF valve 48 to OFF position 2 Remove seal screw 70 and seal 69 See figure 3 3 Screw the priming pump oil into the bleed screw hole Press down and release several times until resistance is felt See figure 4 4 Remove the priming pump and the excessive oil will flow out Clean out the excessive oil and replace the seal screw and seal Fig 3 Fig 4 ...

Page 9: ...tly The spring may be worn out or broken The oil may be insufficient There is oil or air leakage somewhere Check the nosepiece jaws jaw carrier and out cylinder Replace the defective coupling and components Add hydraulic oil The rivet cannot be put into the tool nosepiece The stem may be obstructed The vacuum system may not be in good condition Check the jaws Adjust the vacuum security system to t...

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Page 11: ...is unit CR 1 51 Silencer CR 1 16 Restore spring CR 1 52 Cylinder cover CR 1 17 O ring meas 7 2 CR 1 53 O ring meas 66 2 CR 1 18 Vacuum valve assembly CR 1 54 Bolt meas 3 6 CR 1 19 O ring meas 21 2 4 CR 1 55 Rock nut CR 1 20 O ring meas 30 1 9 CR 1 56 Buffer CR 1 21 Airproof lid CR 1 57 Lip seal meas 8 14 6 CR 1 22 O ring meas 38 3 1 CR 1 58 Air tube piston CR 1 23 Partition CR 1 59 O ring meas 14 ...

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