Clipper C65B, Owner'S Manual

Page 1: ...OWNER S MANUAL CONCRETE SAW MODEL C65B FORM 5313 12 03 01 ...

Page 2: ...struction Products be liable for consequential or incidental damages arising out of the failure of any product to operate properly Integral units such as gasoline engines electric motors batteries tires transmissions etc are excluded from this warranty and are subject to the prime manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied and all such other warra...

Page 3: ... Group 14 16 Depth Stop Depth Indicator Front Axle Group 17 18 Control Levers Group 19 20 Electro Hydraulics Group 21 22 Blade Shaft Drives Group 23 24 Blade Guard Group 25 26 30 36 Jackshaft Drive Group 27 28 42 48 Jackshaft Drive Group 29 30 Water Pump Optional Light Kit Group 31 32 Wiring Diagrams 33 34 Governor Adjustment 35 Engine Maintenance 36 Blade Speeds 35 Power Transmission Matrix 37 ...

Page 4: ... for plugged or damaged openings Clean and repair as necessary Proper coolant flow is essential to good blade performance 5 Visually inspect blade guard for cracks hinge failure or loose mounting Repair or replace guard if necessary DO NOT USE SAW WITHOUT BLADE GUARD SECURELY IN PLACE 6 Set line guides TO SAW 1 Place water safety switch 4 in the OFF position 2 Start engine 2 and allow it to warm u...

Page 5: ...ing or immediately after it is turned off Never operate the engine with any heat shields or guards removed Keep all guard in place when operating any piece of equipment Keep hands feet hair and clothing away from all rotating parts Lethal Exhaust Gas use only in well ventilated areas Engine exhaust gases contain poisonous carbon monoxide which is odorless colorless and can cause death if inhaled A...

Page 6: ...nd instructions for the safe and effective use of the material being cut California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturer supplier OSHA NIOSH and o...

Page 7: ...lons per minute for diamond blades and wet cutting abrasive blades Insufficient coolant could result in severe blade breakage or diamond segment separation 7 The blade guard must be in place with the nose guard down and locked when the saw is running 8 The operator should wear safety glasses and any other appropriate safety equipment 9 When starting the saw the operator should stand away and to th...

Page 8: ... released the raise will stop and hold in place 3 Once the blade is completely out of the cut turn off water to blade 11 4 Close throttle 8 to idle position Let engine cool down before stopping DO NOT STOP AT FULL THROTTLE NOTE All sawing is done with engine at full throttle Engine governor is factory set to achieve proper blade speeds and engine performance DO NOT CHANGE GOVERNOR SETTING unless y...

Page 9: ...C65B MAIN FRAME GROUP ...

Page 10: ...1E0051 42 BOLT 3 8 16 X 2 N1D0061 14 BOLT 1 4 20X2 N1D0052 43 FRONT POINTER N1E0338 15 BATTERY MNT PAD N1C0011 44 POINTER ROPE N1C0032 16 BATTERY 12 V NA 45 POINTER ROPE CLAMP N1C0010 17 BATTERY CAB NEG N1C0035 46 NUT 3 8 16 N1D0038 18 BATTERY CAB POS N1C0036 47 SETCOLLAR 1 2 N1C0009 19 SCREW 10 24 1 2 N1D0020 48 FRT PNTR WHEEL N1C0023 20 COVER PLATE N1E0062 49 FRT PNTR ROD N1E0068 21 HANDLE LOCK ...

Page 11: ... 1 3 Switch Boot N1C0072 3 4 Switch Water Safety water Pump Night Light N1C0071 3 5 Oil Pressure Guage N1C0889 1 6 Volt Meter N1C0888 1 7 Tachometer Hour Meter N1C0887 1 8 Instrument Panel N1E0657 1 9 Screw 10 24 x N1D0020 4 10 Grommet N1C0066 1 12 Decal Instrument Panel N1C0860 1 C65Bxxx With Serial Number 060198 and greater ...

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Page 13: ...e Cable Clip N1C0148 43 Fuel Tank Grommet N1C0016 18 Bolt 20x1 2 N1D0049 44 Fuel Tank N1E0060 19 Throttle Cable N1C0418 45 Fuel Tank Fitting N1D0007 20 Choke Cable N1C0063 21 Cable Mount N1E0061 47 Line Hose Clamp N1C0007 22 Bolt 5 16 18x1 N1D0054 48 In line Fuel Filter N1C0003 24 Frnt Eng Mnt Bolt N1D0071 50 Bolt 5 16 18x3 4 N1D0053 26 Toggle Switch N1C0071 51 Air Cleaner Mnt Band N1C0018 52 Air ...

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Page 15: ...ODRUFF KEY N1C0043 11 TRANS PLATFORM M6 N1E0753 32 TRANSMISSION PULLEY N1C0045 12 BOLT 3 8 16 X 1 N1D0057 33 TRANSMISSION FAN N1C0059 13 LOCK WASHER 3 8 N1D0032 34 TRANS DRIVE BELT LINK N1C0056 14 BOLT 5 16 18 N1D0102 34 TRANS DRIVE BELT 14 26 N1C0663 15 NUT 5 16 18 N1D0036 34 TRANS DRIVE BELT 30 36 N1C0664 16 NUT 13 N1D0042 34 TRANS DRIVE BELT 30 36 JS N1C0663 17 CHAIN SPROCKET N1C0052 34 TRANS D...

Page 16: ...HER 5 16 N1D0031 44 WHEEL MOUNT WASHER N1E0089 45 REAR WHEEL N1C0061 46 BEARINGS N1C0084 47 GREASE ZERK N1D0104 48 KEY X 3 1 4 N1EOO97 49 REAR AXLE N1E0009 50 KEY X X 2 N1E0098 51 DRIVE GEAR REAR AXLE N1C0048 52 NUT 5 8 11 N1D0044 53 IDLER PULLEY N1C0042 54 IDLER ARM N1E0075 55 BOLT 5 11 2 X 2 N1D0070 56 NUT 3 8 16 N1D0038 57 BOLT N1D0060 58 SPRING N1C0046 59 COTTER PIN N1D0079 60 ACCESSORY PULLEY...

Page 17: ...DEPTH STOP DEPTH INDICATOR FRONT AXLE GROUP DEPTH STOP DEPTH INDICATOR FRONT AXLE GROUP ...

Page 18: ...E ZERK N1D0076 9 CLEVIS PIN N1D0078 32 FR AXLE PIVOT BRG N1C0084 10 COTTER PIN N1D0079 33 LOCKWASHER 1 2 N1D0033 11 BOLT 3 8 16 N1D0062 34 BOLT 1 2 13 N1D0064 12 BOLT 1 4 20 N1D0050 35 CYLINDER PIN N1D0107 13 DEPTH IND PNT N1E0327 36 HAIR PIN COTTER N1D0108 14 FLATWASHER 3 8 N1D0023 37 HYDRAULIC CYLINDER N1C0082 15 DRIVE SCREWS N1D0019 38 CYLINDER BREATHER N1D0080 16 DEPTH IND PLATE N1C0464 39 HYD...

Page 19: ...C65B CONTROL LEVERS GROUP ...

Page 20: ...9 THREADED ROD N1E0081 7 FRICTION PAD N1E0059 30 RUBBER BOOT N1C0375 8 BOLT 3 8 16 X 2 N1D0061 31 SWITCH HANDLE N1E0265 9 FLATWASHER 3 8 N1D0024 32 NUT 3 4 10 N1D0288 10 FRICTION WASHER N1D0089 11 NUT 3 8 16 N1D0039 12 LEVER SUPPORT N1E0058 13 BOLT 1 4 20X3 4 N1D0050 14 NUT 1 4 20 N1D0035 15 ENGAGE LEVER N1E0082 16 HAND GRIP N1C0005 17 GATE PLATE N1E0079 18 BOLT 3 8 16 N1D0059 19 FLATWASHER 3 8 N1...

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Page 22: ...0 6 SOLINOID MAGNET N1C0181 7 SOLINOID VALVE N1C0182 8 CABLE ASSY N1C0183 9 SOLINOID MOTOR N1C0184 10 BOLT 1 4 20 X1 2 N1D0049 11 FLATWASHER 1 4 N1D0111 12 HYD FITTING RING N1D0001 13 HYD FITTING RING N1D0005 14 HYD FITTING 1 4 N1D0006 15 FLOW CONT VALVE N1C0079 16 ELBOW N1D0007 17 BATTERY CABLE N1C0034 18 HYD HOSE ASSY N1C0093 19 TRANS OIL TUBE N1C0058 20 HOSE BARB N1D0002 21 WIRE ASSY N1C0089 22...

Page 23: ...C65B PARTS LIST BLADE SHAFT DRIVES GROUP ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO ...

Page 24: ...FT BEARINGS for SN LESS THAN 0414980381 and ALL JACKSHAFT MODELS N1C1364 7 BRG SPACER PLT FOR BEARING N1E0969 N1E0755 38 BLADESHAFT BEARING FOR MODELS SN GREATER THAN 0414980382 N1C0969 8 DRIVE BELTS 8 107972 9 B S SHEAVE 14 N1E0034 34 ARBORLOCK 14 N1B0010 11 B S SHEAVE 18 26 N1E0817 36 ARBORLOCK 20 30 N1B0012 12 NUT R H 1 N1D0047 13 THREAD PROTECTOR N1E0088 14 INNER COLLAR N1E0019 16 GREASE ZERK ...

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Page 26: ... N1D0023 6 LANYARD 14 N1C0116 28 NUT NYLOC not shown N1D0039 7 LANYARD 18 26 N1C0117 8 LANYARD 30 36 N1C0185 9 BOLT 1 4 20X3 4 N1D0050 10 SPLASH FLAP N1C0115 11 FLATWASHER 1 4 N1D0022 12 NUT 1 4 20 N1D0035 13 SOCKET PLUG 1 8 N1D0086 14 LOCK PIN W RING N1D0087 15 BLD GD ASSY 14 N1B0078 16 BLD GD ASSY 20 N1B0079 17 BLD GD ASSY 26 N1B0080 18 BLD GD ASSY 30 NOJS N1B0081 19 BLD GD ASSY 36 NOJS N1B0128 ...

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Page 28: ...IPE ELBOW 1 8 N1D0092 11 SHEAVE 8 GR N1C0100 39 JACKSHAFT FRAME N1E0333 12 BEARING 1 3 4 N1C0104 40 BOLT 5 8 11X 1 3 4 N1D0069 13 GREASE ZERK N1D0098 41 BOLT 3 8 16X3 N1D0062 14 DRIVE BELTS N1C0106 42 ADJUSTMENT PLATE N1E0092 15 PIPE NIPPLE N1D0012 43 BOLT 1 2 13X 1 3 4 N1D0065 20 BUSHING W BOLTS N1C0099 44 LOCKWASHER 1 2 N1D0033 21 B S SHEAVE N1C0097 45 BOLT 5 8 11X2 N1D0070 22 JACKSHAFT N1E0029 ...

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Page 30: ...S 1 3 4 N1C0104 40 BOLT 5 8 11X1 3 4 N1D0069 13 GREASE ZERK N1D0098 41 BOLT N1D0062 14 DRIVE BELT 8 N1C0554 42 ADJUSTMENT PLATE N1E0092 15 PIPE NIPPLE 1 8 N1D0012 43 BOLT 1 2 13X1 1 2 N1D0065 20 BUSHING W BOLTS N1C0099 44 LOCKWASHER 1 2 N1D0033 22 JACKSHAFT N1E0029 45 BOLT 5 8 11X3 N1D0071 23 BLADESHAFT N1E0027 46 BACK UP PLATE N1E0039 24 KEY N1E0096 47 NUT 5 8 11 N1D0044 25 KEY N1E0099 48 BLADESH...

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Page 32: ... SAFETY SWITCH N1C0031 5 BOLT 1 4 20X3 4 N1D0050 19 BOLT 5 16 18X1 N1D0054 6 NUT 1 4 20 N1D0035 20 NUT 5 16 18 N1D0037 7 WATER PUMP 107744 21 RING TERMINAL N1C0291 8 ELBOW N1D0289 22 BUTT SPLICE N1C0127 9 NIPPLE 1 2 N1D0126 23 WIRE W FUSE 107484 10 HOSE SWIVEL N1D0082 24 SWITCH N1C0071 11 HOSE BARB 1 2 N1D0100 25 SWITCH BOOT N1C0072 12 HOSE CLAMP N1C0113 26 WIRE N A 13 HOSE 1 2 N1C0114 27 FITTING ...

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Page 37: ...O LOAD BLADE SHAFT RPM NO LOAD ENGINE SHAFT RPM ENGINE GOVERNOR HOLE SETTING SURFACE FEET PER MINUTE A X B X 262 12 2935 2935 10 9 228 14 2935 2935 10 10 766 18 2326 2617 8 10 969 20 2326 2617 8 12 188 24 2262 2545 8 14 224 26 Clipper Blades 1760 2000 5 11 989 26 Target Blades 2262 2545 8 15 409 30 1512 1700 4 11 884 30 W JACK SHAFT 1512 2935 10 11 884 36 W JACK SHAFT 1311 2545 8 12 365 42 W JACK ...

Page 38: ... Diameter 5 0 5 0 5 3 5 3 Arbor Hole Bore SK 1 3 4 SK 1 3 4 SK 1 3 4 SK 1 3 4 Number of Grooves 8 8 8 8 Lower Jackshaft Pulley N1C0097 N1C0097 N1C0098 N1C0098 Outside Diameter 5 0 5 0 5 3 5 3 Arbor Hole Bore SK 1 3 4 SK 1 3 4 SK 1 3 4 SK 1 3 4 Number of Grooves 8 8 8 8 Drive Belt P N 107281 107281 107281 107281 107281 N1C0109 N1C0109 N1C0110 N1C0110 Commercial Belt Size 3VX 560 3VX 560 3VX 560 3VX...

Page 39: ...NOTES ...

Page 40: ...ts or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approv...