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INTRODUCTION 
 
We cannot possibly answer all questions about the operation of CLIPPER CLEANERS in 
this manual.  We will try to give you basic information on the installation of your cleaner, 
various adjustments for greater efficiency and a list of screen suggestions for top 
performance from your cleaner. 
 
 
There is nothing complex about the operation of a good seed or grain cleaner.  The 
operator has to familiarize himself with the machine and take time to study the shapes and 
characteristics of the different commodities to be cleaned. 
 
 
A commodity is cleaned to separate the good, marketable product from all impurities.  
From a mechanical point of view poor cleaning is in most cases, caused by lack of proper 
screens, improper use of screens or faulty regulation of the cleaner. 
 
 
Perforations in the top screen should be just large enough to let the commodity being 
cleaned fall through readily and small enough to scalp off foreign material such as sticks, 
stems, chaff and larger seeds, or grain other than the product being cleaned.  For most 
commodities a round hole top screen is recommended. 
 
 
 
After the round hole top screen has removed the objectionable foreign material larger than 
the commodity being cleaned, the perforations of the lower two screens go to work.  The 
bottom screens remove foreign material smaller than the product being cleaned.  Any 
immature kernels, sand, dirt, or small weed seeds drop through the bottom two screen and 
the good commodity passes over the bottom two screens.  For most commodities, an 
oblong sifting bottom screen is recommended. 
 
 
 
Multiple screen cleaners permit normal top and bottom separations, plus additional 
separations by shape.  Screen recommendations for cleaning grain and seed are furnished 
with this manual. 
 
 
 
The purpose of air separations is to remove all possible light material without waste of 
good grain or seed, and to control dust.  Detailed instructions for regulating and controlling 
the air separations are given in this manual. 
 
 
 
 
 
 

Summary of Contents for PRELUDE 526

Page 1: ...CATIONS SECTION I Introduction Location Air Discharge Field Wiring SECTION II How to Change Eccentric Shaft Parts Lists SECTION III Choosing the Right Screens Placing Screens in Cleaner Product Discha...

Page 2: ...300 D Scalping 600 Horse Power Requirements A Main Fan 10 Hp 3 Phase 230 460 Volt 60 Hz 1800 RPM A Main Fan 10 Hp 1 Phase 230 Volt 60 Hz 1800 RPM A Main Fan 10 Hp 3 Phase 200 380 Volt 50 Hz 1500 RPM...

Page 3: ...adily and small enough to scalp off foreign material such as sticks stems chaff and larger seeds or grain other than the product being cleaned For most commodities a round hole top screen is recommend...

Page 4: ...e placed on a floor with a pit or basement underneath so that an elevator with its receiving spout three or four feet below the floor can be used to raise the grain If the elevator cannot be carried b...

Page 5: ...g elbows which have a sharp change of direction Backpressures are created at such points In most cases light chaff will be dropped into the pipe and finally plug the entire run A rule of thumb used at...

Page 6: ...ure B NOTE Order using terms clockwise and counter clockwise only When planning an installation 1 Avoid sharp bends and compound curves as they reduce the velocity and encourage backpressure 2 Install...

Page 7: ...Electric Code requirements of Class II Division II Group G TEFC motors NEMA 4 enclosures apply The cleaners with their respective motors motor controllers and operator variable control panels have bee...

Page 8: ...0 Volt 1 Phase 60 Hertz TEFC motor and drive Wiring and motor controls are not supplied by A T Ferrell Company See wiring drawing Fixed Speed Eccentric Drive The eccentric drive consists of a 2 HP 180...

Page 9: ...ive pulley and belt 3 Remove bolts fastening pitman arm to shoes RECORD LENGTH FIRST NOTE NOTE NOTE 4 Unscrew pitman arms from eccentric assembly 5 Remove bolts from outer and center bearings Loosen l...

Page 10: ...South Adams Street Bluffton Indiana 467l4 PLACING SCREENS IN CLEANER When removing blanks and splitters for the first time it is advisable for you to mark each part with the location of where the part...

Page 11: ...replaced PRODUCT DISCHARGES Before operating this equipment be sure that all discharges are properly spouted so that all material is efficiently transported from the machine The PRELUDE REFERENCE ILL...

Page 12: ...set at the factory At eccentric speeds below 360 RPM screen blinding plugging may occur due to the decrease in ball movement under the screen decks At eccentric speeds above 420 RPM ball transfer may...

Page 13: ...will be working with the backset of doors Item 10 and value Item 12 After setting the back air some small adjustment may be required to the front valve to get optimum performance The goal is to have t...

Page 14: ...ndard hand pump grease gun is sufficient High pressure air operated grease guns are not recommended DATES WARNING Periodic attention MUST BE GIVEN to tighten all bolts and screws Check weekly for the...

Page 15: ...its highest speed return this speed to half the maximum and open the hopper gate a couple of turns Variations to this will occur if you are trying to run a close tolerance between seed size and hole s...

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