CLIVET WSA-XEE 182, Installation And Operating Manual

Page 1: ...M02S40N16 00 14 11 16 84 9 Installation and operating manual Air water ductable liquid chiller for indoor installation...

Page 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Page 3: ...tents 1 General description 4 2 Reception 6 3 Positioning 9 4 Water connections 11 5 Electrical connections 14 6 Start up 20 7 Control 28 8 Maintenance 39 9 Accessories 42 10 Decommissioning 50 11 Res...

Page 4: ...hey may cause damages to things and injuries people 1 4 Intended use Use the unit only for cooling heating water or a water and glycol mix for air conditioning only keep to the limits foreseen in the...

Page 5: ...case of breakdown or malfunction Immediately deactivate the unit Contact a service centre authorized by the manufacturer The installer must train the user particularly on Start up shutdown Set points...

Page 6: ...f receipt to supplier and the carrier Any disputes must be made within 8 days from the date of the delivery Complaints after this period are invalid 2 1 Storage Observe external packaging instructions...

Page 7: ...EE 122 402 7 2 3 Packaging removing Be careful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity with...

Page 8: ...8 WSA XEE 122 402 M02S40N16 00 2 4 Removable fan section for shipping...

Page 9: ...e unit spaces for the air intake exhaust max distance allowed by the electrical connections Avoid installations in places subject to flooding verify unit weight and bearing point capacity verify that...

Page 10: ...urden the connection flanges Place anti vibration joints between channels and unit Connection to the flanges and between the various sections of the channels must guarantee air seal avoiding dispersio...

Page 11: ...by limestone formations deposits and impurities from the water supply and or failure from failed system clearing to clean system 4 2 Risk of freezing If the unit or the relative water connections are...

Page 12: ...e installer must define component type position in system 1 antivibration joints 10 pressure gauge 2 piping support 11 thermometer 3 exchanger chemical cleaning bypass 12 shut off valve 4 shut off val...

Page 13: ...o be installed in a duct rectilinear part not in proximity of curves that cause turbulences A minimum distance 4 10 Partial energy recovery For details see 9 1 Partial energy recovery p 42 4 11 Single...

Page 14: ...am Nr 5 2 Connections 1 Refer to the unit electrical diagram the number of the diagram is shown on the serial number label 2 Verify that the electrical supply has characteristics conforming to the dat...

Page 15: ...M02S40N16 00 WSA XEE 122 402 15 5 6 Connections performer by customer Q 6...

Page 16: ...ring center 4 select Modify board setting 5 select Local area connection LAN 6 select Internet protocol version 4 TPC IPV4 and enter Property 7 set the IP address 192 168 1 100 8 set Subnet mask as 25...

Page 17: ...istance up to 700 mt B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommende C PSX Mains power supply unit pwer supply unit N125 11 5WG1 125 1AB11 C1 AC 120 230V 50 60...

Page 18: ...Section of conductor 0 22mm2 0 35mm2 Rated power between conductors lt 50 pF m Nominal impedance 120 Recommended cable BELDEN 3106A Every RS485 serial line must be set up using the In Out bus system...

Page 19: ...n yellow startup red flashing software error red flashing communicating not possible fixed hardware error communication down 5 12 BACnet IP LED BSP communication with AP1 module LED BUS communication...

Page 20: ...cation 4 structure integrity 5 fans run freely 6 unit on vibration isolators 7 unit input water filter shut off valves for cleaning 8 vibration isolators on water connections 9 expansion tank indicati...

Page 21: ...l 10 20 30 40 Freezing temperature C 3 9 8 9 15 6 23 4 Safety temperature C 1 4 10 19 6 6 Electric Circuit Verify that the unit is connected to the ground plant Check the conductors are tightened as t...

Page 22: ...damages It is possible to limit the absorbed electric power with an external signal 0 10 Vcc or 4 20mA The higher the signal is the lower the number of compressors available to meet the thermal need...

Page 23: ...Press 4 Main menu Select Unit parameters 5 Unit parameters Select Climatic TExt 6 Climatic TExt pwd Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit para...

Page 24: ...u Unit parameters Water reset Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit parameters 5 Unit parameters Select Water reset 6 Water...

Page 25: ...le 0 8 mm use an EIB KNX cable Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arreste...

Page 26: ...oint3 plus optimal H2O temperature control MODE C The master manages the single cooling The master optimizes individual refrigerant circuits Active pumps only with active compressors P0343 2 P0344 0 C...

Page 27: ...ssor The Scroll compressors have only one rotation direction In the event it is reversed the compressor is not immediately damaged but increases its noise and jeopardises pumping After a few minutes t...

Page 28: ...re utility side D T OutH2OUtilitySide Water outlet temperature utility side E ActualState On off eco pmp On F ActualMode Cool water cooling Heat Heating not used 2 Installed compressors 1 0 Compressor...

Page 29: ...oling Heat water heating option 4 Confirm 5 Exit 7 6 Modify setpoint Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Unit parameters 3 Unit parameters Confirm Set Point 4 Selec...

Page 30: ...onfirm 7 Select Value 8 Set On Eco 9 Confirm 10 Exit Enable Scheduler Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit Parameters 5 Se...

Page 31: ...nter password 6 Alarm list detail Press 7 Alarm list Select Alarm 8 Select Reset Executed 9 Press 3 sec 10 Password management Select Log off The alarm code identifies the concerned circuit Example ee...

Page 32: ...2 External Humidity probe faulty AI 687 central T2 X3 A ee033 Cabinet temperature probe faulty AI 687 central T2 X4 A ee034 Hydronic module on the ProcessBus is disconnected periperal bus A ee035 Cool...

Page 33: ...fF117 Min compression ratio high pressure low pressure A M FF119 Alarm max compression ratio high pressure low pressure M FF134 Empty circuit AI 94U driver T1 X1 M ff136 Defrost low gas temperature L...

Page 34: ...pump 3 0 OK 1 Fault DO 687 El CabinetFAN_DO1 Status of the ventilation control of the electrical panel 0 Off 1 On DO 687 El CabinetHEAT_DO2 Status of the heating control of the electrical panel 0 Off...

Page 35: ...DO 985 Cmd Cmp3_Q4 Status of the compressor 3 control 0 Off 1 On DO 985 Cmd Source_Q1 Status of the source motor control 0 Off 1 On DO 985 Cmd Inj Cmp1_Q5 Status of the compressor 1 liquid injection v...

Page 36: ...1203 EEV SH_Limiter Maximum valve opening determined by the minimum SH control function S1204 EEV LET_Limiter Status of the minimum LET intake temperature control S1205 EEVMode 0 Idle motor off 1 Init...

Page 37: ...1 Eco 2 On 3 PmpOn S0608 StatusUnit2 Value accessible from the display of the unit machine network master Status unit 2 0 Off 1 Eco 2 On 3 PmpOn S0609 StatusUnit3 Value accessible from the display of...

Page 38: ...2 voltage S0721 U23 L2 L3 voltage S0722 U31 L3 L1 voltage S0723 Freq Frequency S0724 IL1 L1 current S0725 IL2 L2 current S0726 IL3 L3 current S0727 Ptotale Current active power S0728 Cosfi Total power...

Page 39: ...heck the exchanger efficiency X 7 circulating pumps X 8 check of the fixing and the insulation of the power lead X 9 check of the earthing cable X 10 electric panel cleaning X 11 capacity contactor st...

Page 40: ...r the cleaning rinse with water to inhibit the action of any residual product 8 6 Water filter Check that no impurities prevent the correct passage of water 8 7 Circulating pumps Check no leaks bearin...

Page 41: ...ater safety fill the exchanger with glycoled solution 5 protect the exchanger from the air 6 remove the drain plugs to the pumps Any anti freeze liquid contained in the system should not be discharged...

Page 42: ...s equal to the 15 of the rejected heating capacity cooling capacity compressor power input The recovery exchanger must be always maintained full of water The lack of water amplifies the noise generate...

Page 43: ...with a mechanical calibration lock no 2 of quick connections 9 4 Fresh air probe The external probe allows to automatically change the unit set point according to the external enthalpy temperature hum...

Page 44: ...inetti M12 e istru zioni di montaggio The kit consists of anti vibration mounts BBS line to isola te the machines listed in the selection M12 jacks and in structions for the installation Pesi kit macc...

Page 45: ...ritorno elastico in ampio intervallo di temperature resistenza alle temperature da 50 a 120 C x MARTINETTO W in acciaio zincato per registrare il livello della macchina sospesa X Y Z W CAUTION Make s...

Page 46: ...6 avvitare il grano M12 E1 nell attacco filettato dell antivibrante A1 Fit the M12 grain E1 in the threaded housing on the upper plate of the anti vibration mount with allen key of the 6TH A1 fig 3 U...

Page 47: ...la messa in piano della macchina bloccare i dadi E2 D Al termine delle operazioni la macchina deve risultare elastica sugli antivibranti BE CAREFUL The antivibratings have to be positioned under the m...

Page 48: ...ting points Modelli Models W1 W2 W3 W4 PE2S00003 WSA XEE 182 BBS100 45 sh BBS100 60 sh BBS100 45 sh BBS100 60 sh PE2S00003 WSA XEE 222 BBS100 45 sh BBS100 60 sh BBS100 45 sh BBS100 60 sh Codice kit Ki...

Page 49: ...poggio antivibranti Antivibratings supporting points Modelli Models W1 W2 W3 W4 PE2S00004 WSA XEE 262 BBS100 45 sh BBS100 60 sh BBS100 60 sh BBS100 60 sh PE2S00004 WSA XEE 302 BBS100 45 sh BBS100 60 s...

Page 50: ...overed by the legislation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste electrica...

Page 51: ...Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that increase the pressure to beyond the safety valve...

Page 52: ...exchanger pressure drops 3 kPa 42 42 46 48 49 25 26 26 Water content l 2 90 3 40 4 00 4 70 5 40 6 40 7 00 8 00 External Section Fans Type of fans 6 RAD RAD RAD RAD RAD RAD RAD RAD Number of fans Nr 2...

Page 53: ...4 Max entering air temperature 2 C 48 48 48 48 48 48 48 47 Min entering air temperature 3 C 10 10 10 10 10 10 10 10 Min entering air temperature 4 C 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 Internal exchanger...

Page 54: ...ET C 4500 1000 PED CE 4500 1000 DPr Max operating pressure referigerant gas side DPw Max operating pressure water side utility Overload and control device calibrations Setting instruments apre chiude...

Page 55: ...513 La presenza di accessori opzionali pu comportare una variazione significativa dei pesi indicati in tabella 1 Compressor compartment 2 General electrical panel 3 Exhaust radial electric fans 4 Exte...

Page 56: ...senza di accessori opzionali pu comportare una variazione significativa dei pesi indicati in tabella 1 Compressor compartment 2 General electrical panel 3 Exhaust radial electric fans 4 External excha...

Page 57: ...829 Operating weight kg 676 711 810 836 La presenza di accessori opzionali pu comportare una variazione significativa dei pesi indicati in tabella 1 Compressor compartment 2 General electrical panel...

Page 58: ...58 WSA XEE 122 402 M02S40N16 00 Page intentionally left blank...

Page 59: ...M02S40N16 00 WSA XEE 122 402 59 Page intentionally left blank...

Page 60: ...info clivetcomercial com CLIVET ESPA A S A U Service and Maintenance Division Calle Real de Burgos N 12 28860 Paracuellos del Jarama Madrid Espa a Tel 34 91 6658280 Fax 34 91 6657806 info clivet es CL...