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M0G940E8-00 04/07/08 

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32 

 

START-UP 

ALL THE EQUIPMENT MUST BE COMMISSIONED BY AUTHORISED SERVICE CENTRES. 

THIS SERVICE IS LIMITED TO START-UP OF THE UNIT ONLY AND NOT THE CONNECTIONS OR INSTALLATION OF 

THE SYSTEM. 

ONLY QUALIFIED TECHNICIANS MUST PERFORM THE FOLLOWING OPERATIONS. 

 

PRELIMINARY CHECKS  

Before checking, please verify the following  
1.  the unit should be installed properly and in conformity 

with this manual. 

2.  the electrical power supply line should be sectioned at 

the beginning. 

3.  the sectioning device is locked and the proper warning 

“not to operate” sign is placed on the handle.  

4.  make sure no tension is present  
5.  the coils must be clean and free of obstacles  
6.  the ventilators must be free of leaves, cardboard, fixed 

obstacles (beams, barriers, etc.), snow, etc  

7.  the external ventilators must not be blocked  

 

The external ventilators can be subject to a temporary 
block, especially if the inactivity period before the first 
start-up was quite long or if external temperature is very 
low. It is also possible to unblock them manually (ONLY 
WHEN THE UNIT IS UNPLUGGED – RISK OF 
INJURES) so that jams or electric overloads are 
avoided when the unit is restarted.  

REFRIGERANT SYSTEM 

Carefully check the refrigerating circuit: the presence of oil 
stains can mean leakage caused by transportation, 
movements or other). 
Open the cocks of the refrigerator circuit, if there are any. 
Using the unit manometers, if present, or service 
manometers, verify that the refrigerating circuit is in 
pressure. 
Make sure that all the service outlets are closed with proper 
caps; if caps are not present a leak of refrigerant can be 
possible.

 

WATER SYSTEM 

Ensure that the plumbing system has been washed. Drain 
the wash water before connecting the unit to the system. 
Check that the water circuit has been filled and pressurised. 
Accertarsi che non siano presenti perdite . 
Check that the shut-off valves in the circuit are in the 
"OPEN" position.  
Check that there is no air in the circuit. If required, bleed it 
using the vent valves in the system. 
When using antifreeze solutions, make sure the glycol 
percentage is suitable for the type of use envisaged.  
% weight of ethylene 
glycol 

10 % 

20 % 

30 % 

40 % 

Freezing point 

- 4 °C 

- 9 °C 

- 15 °C  - 23 °C 

Safety temperature 

- 2 °C 

- 7 °C 

- 13 °C  - 21 °C 

 
Check that the circulator pumps are not blocked. In fact, 
their motor shaft may seize up, especially after long 
shutdowns. Unblocking can be accomplished with a 
screwdriver using the purge hole.  

ELECTRICAL SYSTEM 

Check the proper tightening of the screws that fix the 
conductors to the electrical components in the board 
(during handling and transportation, the vibrations could 
have loosened them). 
Verify that the unit is connected to the ground plant.  
Control that all panels and protection devices of the unit are 
repositioned and blocked. 
Charge the unit by closing the sectioning device, but leave 
it on OFF. 
Make sure that the tension and net frequency values are 
within the limit of: 
230 +/- 6% single phase unit; 400/3/50 +/- 6% three-phase 
unit 
Control the unbalancing of the phases: it must be lower 
than 2% . 
Example:  
L1 - L2 = 388 V,    L2 - L3 = 379 V,   L3 - L1 = 377 V   
average of the measured values = (388+379+377)/3 = 381 
maximum deviation from the average = 388-381= 7V 
Unbalancing = (7/381) x 100 = 1.83%  = ACCEPTABLE 
Operating out of the indicated limits causes the loss of the 
guarantee as well as very serious damages.  
 

IF THE CRANKCASE HEATERS ARE FITTED 

when the unit is started up for the first time and following all 
prolonged periods of inactivity is OBLIGATORY to connect 
the oil heaters on the compressor crankcase at least 8 
hours before the compressor is to be starter. 
BEFORE POWERING THE HEATERS, OPEN THE 
COMPRESSORS COCKS, IF PRESENT. 
To supply the heaters is necessary to switch off the isolator 
switch on the unit. 
To make sure  that hte heaters are working, check the 
power input with amperometic pliers. 
At start-up the compressor cranckase temperature on the 
lower side must be higher at least of  10°C than the 
external temperature. 
DO NOT START THE COMPRESSOR WITH THE 
CRANKCASE OIL BELOW OPERATING TEMPERATURE.  
 
 
 

Summary of Contents for WSAN-XPR 21

Page 1: ...WSAN XPR 21 31 41 51 AIR TO WATER HEAT PUMP FOR OUTDOOR INSTALLATION Installation and Use Manual M0G940E8 00 04 07 08...

Page 2: ......

Page 3: ...LIMINARY CHECKS 32 REFRIGERANT SYSTEM 32 WATER SYSTEM 32 ELECTRICAL SYSTEM 32 VERIFy tensions absorptions 33 UNIT EQUIPPED WITH SCROLL COMPRESSORS 33 REMOTE INPUT CONFIGURATIONS 33 SETTING THE SET POI...

Page 4: ...AL NUMBER This provides unique identification of the machine It makes it possible to trace the specific features of the unit and to identify the components installed in it Without this number it is no...

Page 5: ...2 1 3 4 5 6 WINTER the cooling cycle makes it possible to absorb energy heat at low temperature from the external environment and to transfer it to the area to be heated 1 The compressor compresses t...

Page 6: ...aintaining the system at a safety temperature in WINTER MAINTENANCE function Put the unit in OFF parameter 45 must be 1 yellow led is flashing Minimize the consumptions maintaining the system at a saf...

Page 7: ...g Control parameter parametro 43 Modify the water temp in MAINTENANCE cooling Control parameter 42 Only by SERVICE keypad A L A R M S T A T U S S E T COMMON CAUSES OF SHUTDOWN 1 coils dirty clogged by...

Page 8: ...does not respect the instructions given in this manual will cause the warranty to lapse INTENDED USE The unit must only be used for the specific purpose it was designed The unit is designed to cool h...

Page 9: ...zed entry GENERAL RISKS A smell of burning smoke or other indications of serious irregularity could signal the onset of situations liable to cause damage to persons or property or to the unit itself I...

Page 10: ...er Chart No FRIG 8 Product R 410A Identification of the supplier See heading or bottom of page No of emergency telephone See heading or bottom of page 02 Composition information on ingredients Substan...

Page 11: ...ed from the driver compartment Verify that the driver is informed on the potential risk of the load and that he knows what to do in case of an accident or emergency Before starting the transport verif...

Page 12: ...ressure of the circuits can assume values which activate the safety valves HANDLING The operation of handling the unit must be carried out respecting the instructions of the safety norms in force Legi...

Page 13: ...nt and can only be placed there The anti vibration devices must therefore be placed in accordance with the instructions provided with them and with the dimensional drawings in which the support points...

Page 14: ...ximum depth that snowfall might reach A 2 A Tree 1 3 2 1 elastic joint 2 floating floor 3 soundproofing Consider clearances and direction of expelled air Keep the coil clean Avoid zones with leaves di...

Page 15: ...tubes insulation empty the system by verifying that o no taps are closed so they can not trap the water even after emptying o there are no low points where the water can stagnate even after emptying b...

Page 16: ...ys ON OFF sanitary H2O 3 sanitary boiler 4 fancoil 5 3 ways radiant panels 6 radiant pump 7 radiants 8 pump for more details see the ELECTRICAL DATA section and the SYSTEM SCHEMA WITH ACCESSORIES at p...

Page 17: ...ing to the characteristics of the protections used SIGNALS DATA LINES Do not overpass the maximum power allowed which varies according to the type of signal Lay the cables far from power cables or cab...

Page 18: ...TERMINAL Permits setting the unit function modes cooling heating ECO and to display the alarms ELECTRIC REFRIGERATOR WATER This is standard on certain types of unit L N 91 92 STA TU S SET ALA RM 2 1 R...

Page 19: ...tic hot water boiler page 30 1 ON OFF FROM REMOTE CONTROL Generally the unit is delivered with bridged terminals if the control is not used bridge terminals 2 CHANGING FROM SUMMER TO WINTER USING THE...

Page 20: ...s disabled due to an external temp lower than par 180 1 1 MAIN ADJUSTMENT UNIT IN HEATING MODE in heat pump mode the compressor is disabled 2 1 POWER LIMITATION ACCORDING TO EXTERNAL TEMPERATURE the f...

Page 21: ...econd set point Refer to the wiring diagram to identify the corresponding terminals PLUG IN module 26 25 24 23 22 30 29 28 27 CN3 1 3 5 7 9 11 2 4 6 8 10 12 par Description Meaning value 49 Comando2 S...

Page 22: ...HEATING LIMIT avoids dew overheating ATTENTION to prevent dew in summer or superheating in winter it is very important to fit an external device and interface it with the unit that in case of signall...

Page 23: ...orresponding signal of the summer MIN correction 4 140 PlugInEn Enables PLUG IN presence 1 YES 0 NO SET POINT CURVE IN COOLING SET POINT CURVE IN HEATING mA P 23 P 24 COMP MAX P22 COMP 0 SET POINT mA...

Page 24: ...conductors twisted and shielded Section of conductor 0 22mm 2 0 35mm 2 Nominal capacity between conductors 50 pF m nominal impedance 120 Recommended cable BELDEN 3105 A TYPE OF NETWORK The serial lin...

Page 25: ...M0G940E8 00 04 07 08 pag 25...

Page 26: ...DRAULIC DIAGRAM WSAN XPR DOMESTIC HOT WATER RADIANT PANELS UR BT1 R E WSAN XPR RS 485 AP5 GN D AP5 ACS BT2 DOMESTIC HOT WATER KIT FLEXIBLE PIPE KIT PEE20016 1 x BT1 R E 1 x 1 x 1 x ACS 1 x RS 485 AP5...

Page 27: ...G940E8 00 04 07 08 pag 27 WIRING DIAGRAM BT2 92 91 90 88 87 XC UR BT1 R E GND RS485 1 3 6 2 83 61 87 XC ACS 400 3 50 N N L3 L2 L1 26 L H GND XC 21 81 RS 485 AP5 GND RS485 61 86 ACS ACS Hydraulic diagr...

Page 28: ...HYDRAULIC DIAGRAM WSAN XPR DOMESTIC HOT WATER FAN COILS BT1 R E UR RS 485 AP5 GN D AP5 WSAN XPR ACS BT2 DOMESTIC HOT WATER KIT FLEXIBLE PIPE KIT PEE20016 1 x BT1 R E 1 x 1 x 1 x ACS 1 x RS 485 AP5 GN...

Page 29: ...G940E8 00 04 07 08 pag 29 WIRING DIAGRAM UR BT1 R E GND RS485 1 3 6 2 61 87 81 XC ACS RS485 400 3 50 N N L3 L2 L1 83 L H GND XC 21 25 92 91 90 88 87 XC RS 485 AP5 GND 61 86 ACS BT2 ACS Hydraulic diagr...

Page 30: ...6 25 24 23 22 30 29 28 27 ON OFF BT2 DOMESTIC HOT WATER KIT HYDRAULIC CIRCUIT BREAKER HYDRAULIC CIRCUIT BREAKER PEE20016 1 x BT1 R E 1 x 1 x 1 x ACS 1 x RS 485 AP5 GND KSAX 1 x KTFL1X 2 x BOILER MANAG...

Page 31: ...P5 GND ON OFF 25 21 26 83 84 81 87 61 UR GND RS485 RS485 3 2 6 1 SMR TS 6 2 1 3 7 F N PE 61 6 BT5 XC2 XT3 29 61 55 XT3 29 34 XT3 F PE N 85 61 86 ACS XC3 8 9 SDCV PE 61 6 7 81 5 4 27 28 30 XT3 25 23 81...

Page 32: ...osition Check that there is no air in the circuit If required bleed it using the vent valves in the system When using antifreeze solutions make sure the glycol percentage is suitable for the type of u...

Page 33: ...ated ON OFF etc as given in the instructions in the ELECTRIC WIRING chapter SETTING THE SET POINT Check if it is necessary to modify the set points shown in the CONTROL chapter EVAPORATOR WATER FLOW R...

Page 34: ...CAL CONNECTIONS paragraph CHARACTERISTICS THERMOREGULATION The thermoregulation is based on the OUTLET temperature The unit is dimensioned for a determined TOTAL HEAD between input and output water te...

Page 35: ...ating with low external temperatures so with a reduced charge is possible to obtain the internal comfort also with set point higher than standard obtaining an higher energetic efficiency CORRECTION AC...

Page 36: ...INTER the speed increases according to the decrease of the external tempe SET POINT SUMMER WINTER The thermoregulator manages two set points SUMMER set point for cooling parameter 32 WINTER set point...

Page 37: ...es that manage sanitary hot water production the status is displayed with the WINTER and SUMMER operation LEDs WINTER SUMMER ON FLASHING ON OFF The ON OFF control from the keyboard allows activating o...

Page 38: ...System charged with water Radiant panel water probe CCMP VENT Antifreeze alarm Coil flow probe HP1 Pre Alarm Antifreeze PREAlarm External probe BP1 Pre Alarm Pump alarm Pressure 1 probe C1 PREAlarm W...

Page 39: ...nt 5 7 C 33 Winter Set Point 41 2 C 42 Summer Set Point Maintenance 20 C 43 Winter Set Point Maintenance 30 C 44 Enables Summer Maintenance 0 num 45 Enables Winter Maintenance 0 num 77 Antifreeze heat...

Page 40: ...12 Coil temperature C 13 Condensing pressure Bar 14 Fan Valve 1 percentage 0 100 15 Heater output temperature 18 Water Reset signal value 4 20 mA 19 Outdoor temperature C 20 Outdoor Humidity 0 100 21...

Page 41: ...E 00 Serial faulty comunicazione tastiera scheda base Auto E 1 Faulty or disconnected water inlet probe Auto E 2 Faulty or disconnected water outlet probe Auto E 3 Faulty or disconnected radiating pan...

Page 42: ...m the surface Using an air pressure gun clean the aluminum surface of the battery Be careful to direct the air in the opposite direction of the fan air movement Hold the gun parallel to the fins to av...

Page 43: ...s as well Refer to local actuation norms In Italy refer to the Ministerial Decree of 1 st December 2004 no 329 and following modifications which defines the performances to be executed the units of 1...

Page 44: ...15 8 25 57 20 8 35 71 25 8 44 22 30 8 51 59 35 8 58 09 40 8 63 92 1 0 37 03 6 0 4 10 11 0 13 40 16 0 26 01 21 0 36 08 26 0 44 53 31 0 51 86 36 0 58 34 41 0 64 14 1 2 34 84 6 2 3 24 11 2 13 97 16 2 26...

Page 45: ...in cooling 1 low air temperature see operating limits 2 low water temperature see operating limits 3 insufficient water flow to the exchanger high thermal difference between input and output 4 not CON...

Page 46: ...air temperature see operating limits 2 high water temperature see operating limits 3 insufficient water flow to the exchanger high thermal difference between input and output 4 not CONSTANT flow for...

Page 47: ...must be stored in special containers When recovering the substances present in the unit all measures must be taken to avoid damaging persons and things and polluting the surrounding area Awaiting dism...

Page 48: ...M0G940E8 00 04 07 08 pag 48...

Page 49: ...M0G940E8 00 04 07 08 pag 49 TECHNICAL DATA...

Page 50: ...onsidered In the event of multiple units the functional clearances must be doubled Size 21 M mm 349 N mm 161 O mm 176 P mm 160 Length mm 800 Depth mm 300 Height mm 930 W1 kg 15 W2 kg 32 W3 kg 14 W4 kg...

Page 51: ...nces for operation and maintenance The following sketch describes the minimum clearances to be considered In the event of multiple units the functional clearances must be doubled Size 31 41 M mm 334 3...

Page 52: ...ered In the event of multiple units the functional clearances must be doubled Size 51 M mm 343 N mm 167 O mm 144 P mm 192 Length mm 800 Depth mm 300 Height mm 1370 W1 kg 19 W2 kg 39 W3 kg 26 W4 kg 51...

Page 53: ...1 kPa 64 85 70 85 EXTERNAL SECTION FANS Type of fans 8 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Water...

Page 54: ...5 C 1 kPa 46 70 41 69 EXTERNAL SECTION FANS Type of fans 9 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Wa...

Page 55: ...ns 8 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Water fittings 1 GAS 1 GAS 1 GAS 1 GAS HYDRAULIC CIRCUIT...

Page 56: ...EXTERNAL SECTION FANS Type of fans 9 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Water fittings 1 GAS 1 G...

Page 57: ...to unit operating with fans at max flow rate It follows an energy efficiency increase but also a sound pressure increase of about 2 3 dB A 3 external exchanger air intake 30 C Maximum exchanger inlet...

Page 58: ...n the external exchanger having clean plates fouling factor 1 For different fouling factor values multiply the performance by the coefficients shown in the table F1 Cooling capacity correction factors...

Page 59: ......

Page 60: ...24 info clivet nl CLIVET TFAIRSYSTEMS P LTD Malur INDIA Tel 91 8151 232683 5 Fax 91 8151 232684 info clivettfa com CLIVET SPA BUREAUDE LIAISON EN FRANCE Verrier s le Buisson FRANCE Tel 33 0 1 69 20 25...

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