Club Car 1999, Owner'S Manual

Periodic Service Schedule

22      1999 Transportation Gasoline Vehicle Owner’s Manual

PERIODIC SERVICE SCHEDULE

Read DANGER and WARNING on page 3.

•

ALL SERVICE, REPAIRS, AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE 
TRANSPORTATION MAINTENANCE AND SERVICE MANUAL

•

IF THE VEHICLE IS CONSTANTLY SUBJECTED TO HEAVY USE OR SEVERE OPERATING 
CONDITIONS, THE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED 
MORE OFTEN THAN RECOMMENDED IN THE SERVICE AND LUBRICATION SCHEDULES.

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BOTH THE PERIODIC SERVICE SCHEDULE AND PERIODIC LUBRICATION SCHEDULE MUST 
BE FOLLOWED TO KEEP VEHICLE IN OPTIMUM OPERATING CONDITION.

PERIODIC SERVICE SCHEDULE

Monthly Service by Owner

or Trained Mechanic

Engine

Check engine oil level; Change as required. See Lubrication 
Schedule, page 23. 

Dispose of used oil properly.

Tires 

Check air pressure and adjust as necessary. See 
Capacities Chart on page 24.

General Vehicle

Wash engine compartment and underside of vehicle. 
Check engine cooling air intake; clean as necessary. 

Dispose of waste water properly.

Semiannual Service by 
Trained Mechanic Only
(Every 50 hours of 
operation)

Battery

Clean terminals and wash dirt from casing; Check 
electrolyte level. See page 25.

Front Wheel Alignment and Camber

Check and adjust as required. See Maintenance & 
Service Manual, Section 7.

Electrical wiring and connections

Check for tightness and damage.

Brake System

Check brake shoes; replace if necessary.
Lubricate brake slides per Lubrication Schedule.
Check brake cables for damage; replace as required.

Annual Service by
Trained Mechanic Only
(Every 100 hours of 
operation)

Engine

Check for leaks around gaskets, fill plugs, etc.

Inspect, clean and regap spark plug; replace if necessary.

Engine Air Intake System

Check air filter element; clean or replace if necessary.

Dispose of used filter element properly.

Check clamps for tightness; check hose for cracks.

General Vehicle

Check for loose hardware and tighten as required.

Two-year Service by 
Trained Mechanic Only
(Every 200 hours of 
operation)

Fuel Filters

Replace.

 Dispose of used filters properly

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IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT OPERATE 
THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD 
RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.