Club Car 2000 DS, Owner'S Manual

Page 1: ...Owner s Manual 2000 DS Golf Car Gasoline ...

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Page 3: ...alibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that your engine will continue to have low emis sion levels Those items identified by the Periodic Maintenance Chart are necessary to ensure compliance with the applicable standards The Club Car Limited...

Page 4: ...sed to convey a person or persons and equipment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car and vehi cle are used interchangeably This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written c...

Page 5: ...riods specified Such repair labor shall be performed only by CLUB CAR its authorized distributors or dealers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any CLUB CAR warranty are all fuse...

Page 6: ...Y IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE REMEDY OF REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT THEREOF IS THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER CLUB CAR ...

Page 7: ...t or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your golf car needs repairs or service we recommend that your local authorized Club Car representative perform them For the name and address of the Club Car repres...

Page 8: ...n Checklist 6 Controls 7 Driving Instructions 10 Towing 12 Transporting on a Trailer 13 Storage 13 Maintenance 15 Daily Pre Operation Safety Checklist 15 Periodic Service Schedule 16 Periodic Lubrication Schedule 17 Vehicle Capacities 18 Engine Oil 18 Fueling Instructions 19 Battery 19 Cleaning the Vehicle 21 Accessories 21 Subsequent Owner Registration 22 Fairway Villager 22 DS Gasoline Vehicle S...

Page 9: ...f the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life WARNING Moving...

Page 10: ...easily read they should be replaced immediately to avoid possible personal injury property damage or death Contact your Club Car distributor dealer THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH A DANGER INDICATES AN IMMEDIATE HAZARD WHI...

Page 11: ...HAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS MANUAL AND FOLLOW ALL DANGER WARNING AND CAUTION PROCEDURES LISTED IN THIS MANUAL AS WELL AS THOSE AFFIXED...

Page 12: ...T SERIAL NUMBER BRAKE PEDAL PARK BRAKE PEDAL OPERATING INSTRUCTIONS DECAL CHOKE FORWARD REVERSE HANDLE OIL FILL NEUTRAL LOCK OUT CAM FUEL SHUT OFF VALVE ACCELERATOR PEDAL OFF ON KEY SWITCH GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING TURN FUEL VALVE ON DURING OPERATION OFF DURING STORAGE OR TRANSPORT CCI 1015476...

Page 13: ... operation of the golf cars This should include at a minimum Where golf cars should be driven Ensuring that proper warnings of driving hazards are displayed and visible Who should and who should not drive golf cars Instructing first time drivers Maintaining golf cars in a safe driving condition How various rules are to be enforced The safety committee should include all these items and such others...

Page 14: ...icles Brakes Be sure the brakes function properly When brake pedal is fully depressed under moderate pressure it should not go more than halfway to the floor and vehicle should come to a smooth straight stop within 14 feet If the pedal goes more than halfway to the floor or if the vehicle swerves or fails to stop within 14 feet have the brake system checked and adjusted as required Brake adjustmen...

Page 15: ...rate at reduced speed in reverse When the vehicle is in reverse the reverse warning buzzer will sound IF RENTING OR LOANING THE VEHICLE MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES BEFORE ALLOWING THE VEHICLE TO BE DRIVEN DO NOT TAMPER WITH THE GOVERNOR DOING SO WILL VOID THE WARRANTY AS WELL AS DAMAGE THE ENGINE AND OTHER COMPONENTS AND COULD RESULT IN PROPERTY DAMA...

Page 16: ...KE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it Figure 5 Page 8 To slow or stop the vehicle depress the brake pedal with your foot Figure 6 Page 8 PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 7 Page 8 To s...

Page 17: ...d it during start up and release the choke cover after the engine starts and operates smoothly OIL LIGHT The DS Gasoline golf car is equipped with a low oil warning light located on the dash panel just above the steering column Figure 11 Page 10 If the oil warning light comes on oil should be checked and added to the engine as necessary before continuing to use the vehicle The vehicle should never...

Page 18: ...DO SO MAY RESULT IN INJURY TO AN UNSUSPECTING PASSENGER AND OR DAMAGE TO THE VEHICLE DO NOT LEAVE CHILDREN UNATTENDED IN THE VEHICLE TO AVOID BEING STRUCK DO NOT STAND IN FRONT OF OR BEHIND THE VEHICLE WHEN DRIVING THE VEHICLE OPERATE THE VEHICLE FROM THE DRIVER SEAT ONLY TO PREVENT FALLS FROM THE VEHICLE REMAIN SEATED IN A MOVING VEHICLE AND HOLD ON TO SEAT HANDLES OR HANDRAILS AT ALL TIMES DRIVE...

Page 19: ...til full speed is reached See fol lowing WARNING STOPPING THE VEHICLE To stop the vehicle release the accelerator pedal and depress the brake pedal with your right foot until the vehicle comes to a complete stop DO NOT USE THE VEHICLE ON PUBLIC ROADS IT IS NOT DESIGNED OR INTENDED FOR STREET USE AND SHOULD NOT BE LICENSED FOR USE ON PUBLIC ROADS OBEY ALL LOCAL RULES CONCERNING GOLF CARS THE VEHICL...

Page 20: ...HIGHWAYS USE ONLY APPROVED CLUB CAR TOW BARS TURN THE KEY SWITCH TO OFF AND PLACE THE FORWARD REVERSE HANDLE IN NEUTRAL BEFORE TOWING THE VEHICLE EXTREME CAUTION SHOULD BE USED WHEN TOWING ANY VEHICLE DO NOT TOW MORE THAN ONE CLUB CAR VEHICLE WITH ANOTHER CLUB CAR VEHICLE IF MORE THAN ONE VEHICLE MUST BE TOWED AN ADEQUATELY POWERED VEHICLE TRACTOR OR FULL SIZED TRUCK PROPERLY FITTED WITH A TOW HIT...

Page 21: ... 2 X 1200 2400 LBS 2 X 544 1088 KG THE VEHICLE TO BE TOWED SHOULD BE TIED SECURELY TO THE TRAILER WITH THE FORWARD REVERSE HANDLE IN NEUTRAL THE KEY SWITCH OFF AND THE PARK BRAKE FIRMLY DEPRESSED AND LOCKED WHEN TOWING ON A TRAILER NORMAL ROAD SPEED OF THE TOW VEHICLE MUST BE REDUCED BECAUSE OF THE ADDED LENGTH OF THE TRAILER CAUTION SHOULD BE USED WHEN TURNING A CORNER REMOVE THE VEHICLE WINDSHIE...

Page 22: ...lubrication See Periodic Lubrication Schedule Page 17 6 Thoroughly clean front body rear body seats engine compartment and underside of vehicle 7 Do not latch the park brake Chock wheels to prevent the vehicle from rolling TO RETURN THE STORED VEHICLE TO SERVICE 1 Restore fuel system to operation 1 1 Remove plug from the fuel tank vent nipple and connect the vent line to the nipple Open fuel shut ...

Page 23: ... Steering and linkages Proper acceleration and maximum speed In addition check the items listed below Tires Visually inspect for wear damage and proper inflation Exhaust system Check for leaks Forward Reverse shifter Check for proper operation See Controls Page 7 Fuel system Check fuel tank lines cap pump fuel filters and carburetor for fuel leakage IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTIO...

Page 24: ...ngine compartment and underside of vehicle Do not wash engine when hot Dispose of waste water properly Semi annual Service by Trained technician Only Every 50 hours of operation or every 100 rounds for golf cars Battery Clean terminals and wash dirt from casing Check electrolyte level See page 19 Front Wheel Alignment and Camber Check and adjust as required See Maintenance Service Manual Section 7...

Page 25: ...012151 Accelerator push rod pivots mounts and shifter cable pivots 3 Dry Moly Lube Club Car Part No 1012151 Front Suspension 5 fittings 4 Chassis Lube EP NLGI Grade 2 Brake slides 5 Dry Moly Lube Club Car Part No 1012151 Annually by Trained Technician Only Every 100 hours of operation or every 200 rounds for golf cars Check fill unitized transaxle to plug level 6 27 oz 8 liter 80 90 WT API Class G...

Page 26: ...kcase without filter 32 oz 98 liters Engine Crankcase with filter 38 oz 1 16 liters Unitized Transaxle gas vehicle 27 oz 8 liters Gasoline Tank 7 gallons 26 5 liters Tire Pressure 12 14 psi 83 96 kPa Figure 16 Engine Oil Level Figure 17 Gasoline Tank PROPERLY RECYCLE OR DISPOSE OF USED OIL IN ACCORDANCE WITH LOCAL STATE AND FEDERAL REGULATIONS Figure 18 Oil Viscosity Low Level Safe Level Full Leve...

Page 27: ... MORE FREQUENTLY WHEN USING THEM TURN KEY SWITCH TO THE OFF POSITION BEFORE FUELING NEVER POUR GASOLINE INTO THE FUEL TANK WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING TO AVOID ELECTRIC ARC CAUSED BY STATIC ELECTRICITY THE FUEL STORAGE PUMPING DEVICE MUST BE GROUNDED IF THE PUMP IS NOT GROUNDED THE VEHICLE MUST BE GROUNDED TO THE PUMP BEFORE AND DURING THE FUELING OPERATION IF THE VEHICLE HAS AN ...

Page 28: ...EHICLE TOOLS WIRES AND METAL OBJECTS CAN CAUSE SPARKS WHEN SHORTED ACROSS A BATTERY FOLLOW ALL INSTRUCTIONS CAREFULLY WHEN WORKING WITH BATTERIES CHARGE BATTERY IN A WELL VENTILATED AREA ONLY POISON CONTAINS ACID CAUSES SEVERE BURNS AVOID CONTACT WITH SKIN EYES OR CLOTHING ANTIDOTES EXTERNAL FLUSH WITH WATER FOR 15 MINUTES CALL A PHYSICIAN IMMEDIATELY INTERNAL DRINK LARGE QUANTITIES OF MILK OR WAT...

Page 29: ...ded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the DS Maintenance and Service Manual ACCESSORIES There is a complete line of accessory equipment available from Club Car and our dealers distributors Care should be taken that these accessories are properly installed by trained technicians and that they are use...

Page 30: ...lager is designed to provide a smooth and comfortable ride for four passengers An optional rack for two golf bags is also available Contact your nearest Club Car distributor dealer This Owner s Man ual should be read thoroughly prior to operating the vehicle Adjustable Seat Back Trailer Hitch Onboard Tow Bar Sand Bottle Divot Repair Kit Sand Basket and Divot Bucket Repair Kit Box Bed Kit Lighting ...

Page 31: ...er air cooled with pressure lubrication system Fuel System Side draft carburetor with float bowl fixed jets fuel filter and impulse fuel pump Governor Automatic ground speed sensing internally geared in unitized transaxle Ignition Transistor electronic ignition with electronic RPM limiter UnitizedTransaxle Fully synchronized forward and reverse with neutral and reduced speed reverse 11 8 1 forward...

Page 32: ...elbase 65 5 in 166 cm Ground Clearance 4 5 in 11 cm Front Wheel Tread 34 5 in 88 cm Rear Wheel Tread 38 5 in 98 cm Weight Standard gasoline powered vehicle dry without battery 598 lb 271 kg Weight Fairway Villager gasoline powered vehicle dry 638 lb 289 kg Forward Speed At 2700 rpm 12 15 mph 19 24 kph Curb Clearance Circle diameter 17 ft 6 in 533 cm Braking Distance At 12 mph 19 kph 14 ft 427 cm S...

Page 33: ...o parts and labor against defects in materials and workmanship for a period of two years from the date of purchase while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee LIMITED ONE YEAR WARRANTY All original equipment options and accessories supplied by Club Car are warranted with respect to parts and labor against defects in material and workm...

Page 34: ...under this limited warranty you must present the golf car or defective component to an authorized CLUB CAR distributor or dealer or send the defective component freight prepaid to WARRANTY ADMINISTRATION CLUB CAR INC 4125 Washington Road Augusta Georgia 30809 6 DEFINITIONS For the purpose of this warranty an Original Retail Fleet Purchaser is the original purchaser of the golf car who is in the bu...

Page 35: ... or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 9 INFORMATION For further information contact WARRANTY ADMINISTRATION CLUB CAR INC 4125 Washington Road Augusta Georgia 30809 U S A 706 863 3000 10 WARNING Any modific...

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Page 40: ...b Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number 102067301 Edition Code 0899B00000 ...