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2006 Gold Standard Electric Vehicle Owner’s Manual

Page 37

Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not
warrant that its PowerDrive battery or Computer is suitable for use in any application other than in its products.  As in the
use of any battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the
operator instructions, and the battery warning labels; and will exercise due care in working on or around batteries.
Transportation expenses for warranty services are also excluded from this warranty.

WARRANTY LIMITATIONS

CLUB CAR's liability under this limited warranty shall be to replace a defective battery or computer.  Replacement shall be
furnishing a new or used battery or computer with sufficient life to complete the remainder of the warranty term, which is
identical or reasonably equivalent to the warranted product at no cost to the purchaser during the three-year or 18,000
Energy Unit limited warranty period, whichever first occurs.  All parts and components, which are replaced under this limited
warranty, become the property of CLUB CAR.

THIS LIMITED WARRANTY IS EXCLUSIVE.  CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND,
EXPRESSED OR IMPLIED.  ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE
HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY. THE PURCHASER AND CLUB
CAR EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT
THEREOF IS THE SOLE REMEDY OF THE PURCHASER. CLUB CAR MAKES NO OTHER REPRESENTATION OR
WARRANTY OF ANY KIND AND NO REPRESENTATIVE, EMPLOYEE, DISTRIBUTOR OR DEALER OF CLUB CAR
HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION, PROMISE OR AGREEMENT, WHICH IN ANY
WAY VARIES THE TERMS OF THIS WARRANTY.

This battery or computer is intended to be serviced by persons with training and experience with CLUB CAR PowerDrive
System 48, PowerDrive Plus and IQ System electric vehicles. Any other use renders the Limited Warranties expressed
herein and all implied warranties null and void and same are hereby excluded.

ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL
DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF USE OR REVENUE, LOSS OF TIME, INCONVENIENCE OR
ANY OTHER ECONOMIC LOSS.

Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect (including failure to
provide reasonable and necessary maintenance), accident or alteration is excluded from this limited warranty.
Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or
consequential damages.  Therefore, the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia, 30917-
4658, U.S.A., 706-863-3000.

Summary of Contents for 2006 DS Golf

Page 1: ...Club Car Club Car Club Car 2006 Owner s Manual Gold Standard Electric Vehicles F F A A A C C T T O R R Y E M NU U R E D C E R T I I F ED GOL D STA A N D D R CLUB CAR...

Page 2: ......

Page 3: ...Owner s Manual An business 2006 Gold Standard Vehicles Electric DS Golf Handyman DS Golf 4 Passenger Lynx Box Bed Lynx 4 Passenger...

Page 4: ......

Page 5: ...eration of golf cars defines a golf car as a vehicle used to convey a person or persons and equip ment to play the game of golf in an area designated as a golf course Throughout this manual the words...

Page 6: ...that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club...

Page 7: ...ns 16 Loading and Unloading Box Bed Vehicles 18 Towing with the Vehicle DS Golf and Handyman Vehicles 19 Towing the Vehicle 19 Transporting on a Trailer 20 Storage 21 Maintenance 22 Periodic Service S...

Page 8: ...L NUMBER BRAKE PEDAL PARK BRAKE PEDAL MOTOR BRAKING DECAL POWERDRIVE PLUS AND IQ SYSTEM VEHICLES ACCELERATOR PEDAL OPERATING INSTRUCTIONS DECAL UNDERAGE WARNING DECAL DRIVER PASSENGER WARNING DECAL KE...

Page 9: ...LUS AND IQ SYSTEM VEHICLES ON TOW SWITCH BRACKET UNDER SEAT FOUR PASSENGER VEHICLE ONLY OR FORWARD REVERSE SWITCH POWERDRIVE PLUS AND IQ SYSTEM VEHICLES ON SPEED CONTROLLER COVER POWERDRIVE PLUS AND I...

Page 10: ...Page 6 2006 Gold Standard Electric Vehicle Owner s Manual...

Page 11: ...onal injury or death Contact your Club Car distributor dealer DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death WARNING A WARNING indicates an immediate...

Page 12: ...ical repair The appropriate instructions must be used when performing maintenance service or accessory installation PowerDrive Plus and IQ System vehicles Place Tow Run switch in the TOW position befo...

Page 13: ...r to read and understand this manual and to pay special attention to the features specific to his her vehicle s MODEL IDENTIFICATION The serial number of the vehicle is printed on a bar code decal mou...

Page 14: ...icle set the park brake place the Forward Reverse handle or switch in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle Figure 3 Serial Number De...

Page 15: ...s the Forward Reverse handle on all other models on the seat support panel below and to the right of the driver s right knee The F FORWARD and R REVERSE positions are clearly marked Push down the FORW...

Page 16: ...ke pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 8 To set the park brake press the brake pedal firmly and tilt the park brake portion of the pedal forwa...

Page 17: ...next charge cycle When the charger is unplugged the warning light will illuminate and remain illuminated for 10 seconds if the charge is less than 90 complete but the vehicle has enough power for app...

Page 18: ...lace the Tow Run switch in the TOW position to turn off power to the vehi cle electrical system thus preventing vehicle electrical components from discharging the batteries PRE OPERATION AND DAILY SAF...

Page 19: ...he brake pedal cannot be pressed to the floor under any circumstance Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less It should...

Page 20: ...except for the 4 passenger vehicle which can carry four people The vehicle is not specially equipped for handicapped persons Be sure all persons can properly operate the vehicle prior to allowing them...

Page 21: ...e sure load is secure 4 Make sure everyone is seated and holding onto seat hand holds or handrails 5 Make sure wheels are turned in desired direction and that nothing is in your path 6 Turn key to the...

Page 22: ...e Zero Speed Detect on page 15 LOADING AND UNLOADING BOX BED VEHICLES WARNING Firmly engage the park brake before loading the vehicle Do not allow riders in the cargo bed Do not exceed the rated capac...

Page 23: ...er being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping sudden...

Page 24: ...passenger vehicle is equipped with a front tow bar attaching point A light duty tow bar is available for break down towing and sin gle vehicle towing Observe all of the previous WARNING statements whe...

Page 25: ...gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protec...

Page 26: ...ributor dealer to perform all repairs and semiannual and annual periodic ser vice WARNING If any problems are found during scheduled inspection or service do not operate the vehicle until repairs are...

Page 27: ...d underside of vehicle Semiannual service by trained technician only every 50 hours of operation or 100 rounds of golf Brake system Check brake shoes replace if necessary See Section 6 Wheel Brake Ass...

Page 28: ...Moly Lube CCI P N 1012151 Brake linkage and pivots Dry Moly Lube CCI P N 1012151 Accelerator pivot rod supports Dry Moly Lube CCI P N 1012151 Spring loaded ball joint MCOR vehicles are not equipped wi...

Page 29: ...le Equipped with Multi step Potentiometer Wiper Switch Figure 13 Vehicle Equipped with Motor Controller Output Regulator MCOR 9 NOT APPLICABLE TO POWERDRIVE PLUS AND IQ SYSTEM VEHICLES NOT APPLICABLE...

Page 30: ...of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or approved eye protection when servicing the v...

Page 31: ...vel For best battery life add only distilled water See following NOTE NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down straps should be tight enough so tha...

Page 32: ...e and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damaged...

Page 33: ...t as possible no more than 12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructe...

Page 34: ...werDrive chargers Other Club Car models or vehicles made by other manufacturers are not compatible As long as the charger is allowed to shut off by itself the batteries will be fully charged Overcharg...

Page 35: ...al problem and correct it before replacing the fuse Contact your nearest Club Car distributor dealer CLEANING THE VEHICLE Club Car Gold Standard vehicles are equipped with ArmorFlex front and rear bod...

Page 36: ...lable from Club Car and our dealers distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking the Dealer Locator l...

Page 37: ...ydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Front...

Page 38: ...uty multi leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis...

Page 39: ...accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from t...

Page 40: ...ry or death CLUB CAR LIMITED THREE YEAR WARRANTY FOR GOLD STANDARD VEHICLE POWERDRIVE T 875 8 VOLT BATTERIES ONBOARD COMPUTER CLUB CAR INC CLUB CAR hereby warrants to the original purchaser that the n...

Page 41: ...ED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHAS...

Page 42: ...rity of Illustrations 4 Periodic Service and Periodic Lubrication Schedules Poor Fair Average Good Excellent Comments Suggestions In order to help us better serve you please rate this publication in t...

Page 43: ......

Page 44: ...Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number RM1011206 Edition Code 0705B07...

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