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Battery Charger

Page 30

2008 DS Electric Gold Standard Vehicle Owner’s Manual

BATTERY CHARGER

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 DANGER

• The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The

total volume of air in the charging area must be changed five times per hour. Exhaust fans
should be located at the highest point of the roof. Contact a local HVAC engineer.

• Do not charge the vehicle batteries with the vehicle covered or enclosed. Any enclosure or

cover should be removed or unzipped and pulled back when batteries are being charged. An
accumulation of hydrogen gas could result in an explosion.

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WARNING

• Only trained technicians should repair or service the charger. Contact your nearest Club Car

distributor/dealer.

• Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit

breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes
for the location.

• Connect the charger AC supply cord to a properly grounded, three-wire outlet of the proper

voltage and frequency as shown on the charger.

• Do not use an adapter to plug the charger with a three-prong plug into a two-prong outlet.

Improper connection of the equipment-grounding conductor can result in a fire or an
electrical shock.

• An extension cord or electrical outlet must accept a three-prong plug. Extension cord should

be a three-wire No. 12 AWG (American Wire Gauge) or No. 14 SWG (British Standard Wire
Gauge), and be as short as possible. The use of improper extension cord could result in fire
or an electrical shock.

• Do not operate the charger if it has received a sharp blow, was dropped, or otherwise

damaged in any way.

• Have worn, cut, or damaged power cords or wires replaced immediately.

• Do not use near fuels, grain dust, solvents, thinners, or other flammables. Chargers can ignite

flammable materials and vapors.

• Do not expose to rain or any liquid. Keep the charger dry.

• Never push objects of any kind into the charger through cabinet slots. They may touch

dangerous voltage points or cause an electrical short circuit that could result in fire or
electrical shock.

• Do not connect a stationary charger to the receptacle if the charger cord, plug, or the vehicle

receptacle is broken, damaged, or does not make a good electrical connection. Fire or
personal injury can result. Have a qualified technician replace the parts.

• When the charger is on, the charger DC cord may be disconnected from the vehicle receptacle

slowly. Jerking or pulling the DC cord out quickly could cause arcing and burning that could
damage the plug and receptacle and could cause batteries to explode.

• Do not block or cover the charger ventilation slots. The slots provide ventilation and protect

the charger from overheating.

• Do not allow clothing, blankets, or other material to cover the charger.

• Do not allow the charger to operate for more than 30 minutes at 19 or more amperes.

• Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical

components in the charger and on the vehicle from all but direct or close lightning strikes.

Summary of Contents for 2008 Lynx Box Bed

Page 1: ...Owner s Manual 2008 DS Gold Standard Vehicles Electric Golf Car Handyman 4 Passenger Lynx Box Bed Lynx 4 Passenger...

Page 2: ......

Page 3: ...sons and equip ment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car are used in reference to golf cars only The word vehicle is used in refere...

Page 4: ...t you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club Ca...

Page 5: ...16 Performance Inspection 16 Driving Instructions 17 Loading and Unloading Box Bed Vehicles 19 Towing with the Vehicle Golf Car and Handyman Vehicles 20 Towing the Vehicle 21 Transporting on a Traile...

Page 6: ...Electric Gold Standard Vehicle Owner s Manual SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specif...

Page 7: ...601 Decal Rollover Warning on instrument panel 13 4 102075801 Decal Young Driver Warning below instrument panel 14 5 102228701 Decal Private Speed Notice below instrument panel with private speed opti...

Page 8: ...al Wiper Switch Cover Notice on wiper switch cover Wiper switch vehicles 12 3 101705701 Decal Falling Off Warning on rear facing hand rail 4 passenger vehicles 13 4 101908601 Decal Tow Switch Warning...

Page 9: ...ge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed t...

Page 10: ...property damage personal injury or death Contact your distributor dealer DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death WARNING A WARNING indicates...

Page 11: ...nical repair The appropriate instructions must be used when performing maintenance service or accessory installation PowerDrive Plus and IQ System vehicles Place Tow Run switch in the TOW position bef...

Page 12: ...manual important features unique to each model are highlighted We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s...

Page 13: ...or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Do not shift the Forward Reverse handle or switch while the...

Page 14: ...FORWARD R REVERSE and N NEUTRAL Rotate the handle towards the driver FORWARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate vehicle in reverse When the han...

Page 15: ...will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached...

Page 16: ...he warning light will indicate as follows The warning light will not illuminate if the charge is 90 or more complete The onboard computer will retain in memory the amount of charge needed to fully rep...

Page 17: ...ch in the TOW position allow 10 seconds to elapse before switching back to the RUN position After placing the Tow Run switch in the RUN position allow 10 seconds to elapse before operating the vehicle...

Page 18: ...le Visually inspect for cracks loose connections and frayed wir ing See Plug and Receptacle on page 32 Wiper switch Be sure wiper switch cover is properly secured prior to operating the vehicle WARNIN...

Page 19: ...G WARNING Zero speed detect will not limit vehicle speed to 1 mph 1 6 km h on very steep grades Do not operate vehicle on slopes exceeding 20 grades Pedal Up Motor Braking adjustable on IQ System vehi...

Page 20: ...cable obey all local rules concerning golf cars and off road vehicles The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or...

Page 21: ...the brake pedal with your right foot until the vehi cle comes to a complete stop PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly press the park brake pedal until it locks This wil...

Page 22: ...go is well secured The cargo s center of gravity may affect the handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Avoid top heavy loads the...

Page 23: ...e towing the vehicle Extreme caution should be used when towing any vehicle Do not exceed 5 mph 8 km h towing speed Do not allow people in the vehicles being towed Avoid sudden starts sudden stops and...

Page 24: ...ler use caution when making turns Remove the vehicle windshield and secure the seat bottom before transporting on a trailer If the vehicle must be transported over long distances or on public highways...

Page 25: ...ng extended storage disconnect the batteries for storage Figure 1 Page 10 CAUTION Be sure to check the batteries and charger monthly to maintain correct battery water level and to ensure the charger i...

Page 26: ...ck wheels prior to servicing Hot Do not attempt to service hot motor or resistors Attempting to do so could cause severe burns Do not work on the vehicle powertrain or under the cargo bed when it is l...

Page 27: ...moveable contact for correct operation General vehicle Wash battery compartment and underside of vehicle Semiannual service by trained technician only every 50 hours of operation or 100 rounds of gol...

Page 28: ...gs Dry Moly Lube CCI P N 1012151 Brake linkage and pivots Dry Moly Lube CCI P N 1012151 Accelerator pivot rod supports Dry Moly Lube CCI P N 1012151 Spring loaded ball joint vehicles equipped with a w...

Page 29: ...Vehicle Owner s Manual Page 27 Figure 11 Lubrication Points Electric Vehicles Figure 12 Vehicle Equipped with Multi step Potentiometer Wiper Switch Figure 13 Vehicle Equipped with Motor Controller Ou...

Page 30: ...ge quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasse...

Page 31: ...best battery life add only distilled water See following CAUTION and NOTE CAUTION Do not overfill the batteries NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hol...

Page 32: ...ge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damage...

Page 33: ...n cord with the charger should be avoided If an extension cord must be used use a three conductor no 12 AWG American Wire Gauge or no 14 SWG British Standard Wire Gauge heavy duty cord with ground pro...

Page 34: ...ystem 48 PowerDrive Plus and IQ System vehicles are compatible with PowerDrive chargers Other Club Car models or vehicles made by other manufacturers are not compatible As long as the charger is allow...

Page 35: ...Club Car DS Gold Standard vehicles are equipped with ArmorFlex front and rear bodies Use only commer cially available automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose...

Page 36: ...phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking the Dealer Locator link Care should be taken that these accessories are properly installed by tr...

Page 37: ...ydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Front...

Page 38: ...duty multi leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassi...

Page 39: ...tion of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also exclude...

Page 40: ...jury or death CLUB CAR LIMITED THREE YEAR WARRANTY FOR GOLD STANDARD VEHICLE POWERDRIVE T 875 8 VOLT BATTERIES ONBOARD COMPUTER CLUB CAR INC CLUB CAR hereby warrants to the original purchaser that the...

Page 41: ...IMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCH...

Page 42: ...Page 40 2008 DS Electric Gold Standard Vehicle Owner s Manual...

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Page 44: ...O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Manual No 103372924 Publication Part Number 103372924 Edition Co...

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