Club Car 2009 XRT 950 4x2, Owner'S Manual

Page 1: ...2009 2011 XRT 950 Gasoline Vehicle Owner s Manual XRT 950 4x2 XRT 950 4x4 XRT 950 EX 4x4 Refer to back cover for applicable build code range...

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Page 3: ...l rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car LLC The information contained in this document is s...

Page 4: ...the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Club Car vehicle needs repairs or service we recommend that y...

Page 5: ...Daily Safety Checklist 22 Driving Instructions 23 Bed Latch 26 Bed Locking Pin 27 Rear Shock Absorbers 28 Loading and Unloading Cargo 28 Vehicle Load Capacities 29 Towing with the Vehicle 30 Transpor...

Page 6: ...Accessories 51 Subsequent Owner Registration 52 Vehicle Specifications 52 Warranties 55 Emissions Control 59 Page 4 2009 2011 XRT 950 Gasoline Vehicle Owner s Manual...

Page 7: ...ry regulations and safety requirements CAUTION The fuel system and engine on your vehicle are designed and built to government emissions standards Tampering by dealers customers operators and users is...

Page 8: ...and unstable surfaces CCI 102961201 WARNING 3 6 2 4 1 5 1 101609401 Decal Crush Area Warning behind seat near cargo bed driver and passenger side 6 103619901 Decal Cab CO Warning with cab door kit ac...

Page 9: ...Decal Hot Parts Warning on frame driver side 8 103596501 Decal Ground Warning on vehicle frame near battery 3 102460201 Decal Rotating Parts Warning on frame driver and passenger side 4 103500701 Dec...

Page 10: ...o operating the vehicle all operators should seek safety training Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 WARNING STATE OF CALIFORNIA WAR...

Page 11: ...GER indicates an immediate hazard that will result in severe personal injury or death The color associated with Danger is RED WARNING A WARNING indicates an immediate hazard that could result in sever...

Page 12: ...Failure to comply will result in death or serious injury WARNING The engine produces carbon monoxide which is a deadly odorless colorless gas that can quickly accumulate in an enclosed cab Do not run...

Page 13: ...icle on page 11 Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle f...

Page 14: ...ATTERIES WARNING Lead acid batteries contain lead Pb other metals acids and other compounds If improperly handled they can contaminate both water and soil causing environmental damage and personal inj...

Page 15: ...e passenger side dash Figure 6 This number may be used to register the vehicle where required Build Code The build code is a five digit number that appears on the manufacturer s vehicle serial number...

Page 16: ...6 ROPS Serial Number Figure 7 Engine Serial Number Figure 8 Transaxle Serial Number Figure 9 1636 Figure 5 Vehicle Serial Number Location 2575 Figure 6 Vehicle PIN Number Location 1637 Figure 7 ROPS S...

Page 17: ...Reverse handle while the vehicle is in motion Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the veh...

Page 18: ...nt panel to the right of the steering column Figure 10 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key to the STA...

Page 19: ...Forward Reverse handle See preceding WARNINGS and CAUTION This vehicle operates at a reduced speed in reverse ACCELERATOR PEDAL The accelerator pedal 1 is the pedal farthest to the right Figure 10 Wit...

Page 20: ...wheel drive unit or push the handle down to disengage the unit The engagement lever was designed to be shifted while the vehicle is in motion so momentum is not lost while operating on slippery terra...

Page 21: ...light remains lit have a trained technician check the vehicle See following CAUTION CAUTION Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage...

Page 22: ...ks into the buckle Position the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop A slow easy motion will allow the belt to extend and the...

Page 23: ...while the vehicle is moving This vehicle is not designed to meet child seat compatibility requirements Children requiring a child safety seat must not ride on the vehicle Comply with state and local l...

Page 24: ...ck air filter and replace if necessary Inspect air intake for blockage Fuel Check fuel level See Fueling Instructions on page 46 Check fuel tank lines fuel cap pump and fuel filters for fuel leakage E...

Page 25: ...NG Only licensed drivers should be allowed to drive the vehicle Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures No one under the...

Page 26: ...ct your local dealer Do not drive the vehicle under tree limbs bridges tunnels or other objects that are less than 80 inches 203 cm from the ground No one should drive the vehicle without first being...

Page 27: ...be engaged allowing both wheels to become locked and drive at the same speed On the 4x4 vehicle the front differential may also be engaged to provide additional traction in slippery conditions See fol...

Page 28: ...To lift the bed pull the bed latch handle upward to unlatch and lift the bed Raise the bed to the full up position To close the bed gently lower the bed until the latch engages and secures the bed in...

Page 29: ...owing DANGER and WARNING DANGER Use caution when working under bed Be sure bed is secured with locking pin Otherwise the bed could fall resulting in severe personal injury or death WARNING For vehicle...

Page 30: ...duce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Do not exceed rated vehicle capacity Rated capacity is for level surfaces on...

Page 31: ...s the trailer tongue weight Cargo capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE NOTE A standard vehicle with a cab accessory that wei...

Page 32: ...e combination weight 3225 lb 1463 kg 3235 lb 1467 kg Actual hitch rating may be less A B2 B1 D C 2395 Figure 15 Vehicle Load Capacity TOWING WITH THE VEHICLE WARNING Do not tow a vehicle or trailer on...

Page 33: ...er tow a vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be transported should be tied securely to the trailer with the Forward Reverse...

Page 34: ...ery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add distilled water if...

Page 35: ...age 12 Coat terminals with Battery Terminal Protector Spray P N 1014305 4 Completely open the fuel shut off valve Figure 16 Page 32 Ensure the valve is fully open A partially closed fuel shut off valv...

Page 36: ...rting the vehicle disconnect battery and spark plug wires See Disconnecting the Battery Gasoline Vehicle on page 11 If wires are removed or replaced make sure wiring and wire harness are properly rout...

Page 37: ...axle on page 43 Monthly service by owner or trained technician General vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Battery Clean terminals and wash dirt from c...

Page 38: ...mps for tightness check hose for cracks General vehicle Check for loose hardware and tighten if necessary Fuel filters Replace Dispose of used filters properly Clutch cover vent inlet filter if equipp...

Page 39: ...ion SJ See Oil Viscosity on page 42 Change every 50 hours of operation or semiannually whichever comes first Driveshafts and bearing blocks 2 Chassis Lube EP NLGI Grade 2 Change every 100 400 hours of...

Page 40: ...oir diaphragm located in the cap should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from the top of the reservoir Figure 19 Also brake fluid should be c...

Page 41: ...Level 3 Low Level 1 804 Figure 20 Engine Oil Level Check 818 Figure 21 Center Access Panel ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 5 to 8 hours of oper...

Page 42: ...2 815 Figure 22 Engine Oil Drain Plug and Oil Filter Wrench Engine Oil Filter Change 1 Drain the engine oil See Engine Oil Draining on page 39 2 Place the oil drain pan under the engine oil filter Fi...

Page 43: ...Corning BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 24 Install the new oil filter onto the e...

Page 44: ...leaks If a leak is detected check the tightness of the oil filter and drain plug Tighten repair and or replace components as necessary See following NOTE NOTE Wait five minutes after turning off the e...

Page 45: ...ered in the fluid or on the magnetic drain plug when changing the differential or transmission fluid These particles are normal and expected for the first few fluid changes This is a result of the gea...

Page 46: ...rough the fill plug dipstick hole 1 located on the top of the rear transaxle Figure 29 See Periodic Lubrication Schedule on page 37 Replace rear transaxle dipstick and tighten to 35 in lb 4 N m 2 1 80...

Page 47: ...the foam pre cleaner 3 and air filter cartridge 4 assembly to prevent debris from entering carburetor See following NOTE NOTE To clean foam pre cleaner separate it from cartridge and wash in liquid d...

Page 48: ...lter 3 onto the nozzle inside the canister 2 Clean inside the canister cap 2 and evacuator valve 4 3 Install canister cap and secure with both tab locks 1 FUELING INSTRUCTIONS See General Warnings on...

Page 49: ...isture causing corrosion of fuel system components It also damages neoprene and other plastic and rubber components Use of these fuels in this vehicle will void the warranty NOTE Whenever possible avo...

Page 50: ...bjects can cause sparks when shorted across a battery WARNING Wear safety glasses or approved eye protection when servicing the vehicle Follow all instructions carefully when working with batteries Wh...

Page 51: ...to do so may cause them to overheat during operation and could result in a fire property damage or personal injury Be sure the battery hold down clamp is properly tightened Tighten to 71 in lb 8 N m A...

Page 52: ...gative Cable to Negative Terminal of Weak Battery CLEANING THE VEHICLE Each vehicle is equipped with hand washable front and rear bodies The vehicle has a powder coated steel cargo bed Use commercial...

Page 53: ...RIC WINCH ACCESSORY If your vehicle is equipped with an electric winch read and follow all manufacturer safety warnings and instructions in the winch operator manual as well as the following WARNING a...

Page 54: ...ER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please sen...

Page 55: ...ange DIMENSIONS WEIGHT Overall length 105 in 266 7 cm Overall width 55 0 in 139 7 cm Overall height with ROPS with all terrain tires 73 0 in 185 4 cm Wheelbase 69 5 in 176 5 cm Ground clearance under...

Page 56: ...l terrain tread Carlisle All Trail II 25 x 9 12 and 25 x 11 12 Front Rear 16 psi 1 1 Bars Front Rear 16 psi 1 1 Bars Front Rear 16 psi 1 1 Bars Kenda Terra Trac K502 25 x 9 12 and 25 x 11 12 Front 13...

Page 57: ...tons engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer...

Page 58: ...arranty Document is deemed to conflict with the limitations or exclusions contained herein the limitations and exclusions contained herein shall continue to apply with respect to both this limited war...

Page 59: ...000 CLUB CAR EXPLANATION OF EMISSION CONTROL WARRANTY 1 WARRANTY CLUB CAR warrants to the ultimate purchaser and each subsequent purchaser that the SORE and related emissions equipment is designed bui...

Page 60: ...of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered SYSTEMS COV...

Page 61: ...ine running time Extended Engine is certified to be emission compliant for 500 hours of actual engine running time For example a typical walk behind lawn mower is used 20 to 25 hours per year Therefor...

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Page 64: ...Publication Part Number 103472513 Edition Code 0608N0712M This manual is valid for vehicles with build codes between 54679 and 55774 103472513...