Club Car Carryall 1 2003, Owner'S Manual

Page 1: ...2003 Owner s Manual Electric Vehicles Carryall 1 Carryall 2 Carryall 6...

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Page 3: ...t was delivered to you and will provide you a copy of the completed vehicle warranty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that...

Page 4: ...Page 2 2003 Carryall Electric Vehicle Owner s Manual...

Page 5: ...end that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your...

Page 6: ...e vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals th...

Page 7: ...eration and Daily Safety Checklist 16 Driving Instructions 17 Bed Latch 19 Prop Rod 19 Loading and Unloading 20 Towing with the Vehicle 21 Transporting on a Trailer 21 Storage 22 Maintenance 23 Period...

Page 8: ...safety decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Club...

Page 9: ...fications could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read For vehi...

Page 10: ...ual Maximum cargo load 800 lbs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 lbs Cargo should be evenly spread over the floor of the cargo bed as fa...

Page 11: ...LFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS NO SPARKS FLAMES SMOKING KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR...

Page 12: ...ity 1500 lbs on level surface only Weight to include passengers cargo bed load and gross trailer weight See Owner s Manual Maximum cargo load CARRYALL 6 or TURF 6 1000 lbs TRANSPORTER 300 lbs Weight t...

Page 13: ...panel prior to driving Study and understand controls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direct...

Page 14: ...ne to drive the vehicle make sure the driver is familiar with all controls and operating procedures Any modification or change to the vehicle that affects the stability or handling of the vehicle or i...

Page 15: ...hat of an automobile When the key switch is ON and the Forward Reverse handle is in either FORWARD or REVERSE depressing the accelerator pedal will automatically release the park brake and start the v...

Page 16: ...r foot Figure 7 See following WARNING WARNING The park brake will release automatically when either the accelerator or brake pedal is depressed The park brake has multiple locking positions and should...

Page 17: ...capacity If the warning light illuminates when the vehicle is operating there will be enough power remaining to drive the vehicle for approximately 30 minutes However the vehicle should be charged at...

Page 18: ...osts Wires should be tight and free of corrosion Charge batteries fully before first use of vehicle Charger cord plug and receptacle Visually inspect for cracks loose connections and frayed wiring See...

Page 19: ...y result in injury to inattentive passengers and or damage to the vehicle Do not leave children unattended on vehicle To help avoid being struck do not stand in front of or behind the vehicle Operate...

Page 20: ...A buzzer will sound as a warning when the Forward Reverse handle is in REVERSE 8 Slowly depress accelerator pedal The park brake will release automatically and the vehicle will start to move As the a...

Page 21: ...equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear body Figure 9 When pulling the bed latch handle and lifting the bed the prop rod will come to rest i...

Page 22: ...e severe personal injury Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to...

Page 23: ...h a Carryall vehicle See the preceding chart for vehicle capacities Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply the brakes and have someone chock th...

Page 24: ...yall 6 STORAGE Read DANGER and WARNING on page 7 WARNING Turn the key switch OFF remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintenti...

Page 25: ...ventive mainte nance program Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist...

Page 26: ...a water solution Tires Check air pressure and adjust if necessary See Vehicle Specifications on page 33 General vehicle Wash battery compartment and underside of vehicle Semiannual service by trained...

Page 27: ...bearings Dry Moly Lube CCI P N 1012151 Brake linkage and pivots Dry Moly Lube CCI P N 1012151 Accelerator pivot rod supports Dry Moly Lube CCI P N 1012151 Forward Reverse switch contacts and charger...

Page 28: ...ately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WA...

Page 29: ...batteries if plates are exposed above electrolyte level For best battery life use only distilled water NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down st...

Page 30: ...wn on the charger Do not use an adapter to plug the charger with a three prong plug into a two prong outlet Improper connection of the equipment grounding conductor can result in a fire or an electric...

Page 31: ...into the charge cycle Each Carryall electric vehicle is supplied with either a fully automatic stationary battery charger Carryall 1 and Carryall 2 or fully automatic onboard charger Carryall 6 as sta...

Page 32: ...he amount of energy consumed during vehicle use While the charger is plugged in the vehi cle s control circuit is locked out preventing operation of the vehicle as well as the possibility of subsequen...

Page 33: ...ontact See following NOTE NOTE If the warning tag has been damaged or removed from the DC cord have it replaced immediately Receptacle Fuse Link As an additional feature to protect the batteries and c...

Page 34: ...Club Car and our distributors dealers Contact your distributor dealer for information about all of the accessories available for your vehicle Care should be taken that these accessories are properly i...

Page 35: ...luminum Side and rear body All aluminum Front body ArmorFlex Front body finish Matched paint finish over molded in color Tires 18 x 8 5 8 tubeless 4 ply rated load range front and rear Tires 18 x 8 5...

Page 36: ...0 9 in 124 x 126 x 28 cm 70 5 x 45 1 x 9 3 in 179 x 115 x 23 cm Load bed size flat bed dimensions 35 8 x 44 3 in 91 x 112 cm 46 9 x 48 3 in 119 x 126 cm 67 6 x 44 3 in 172 x 112 cm Vehicle rated capac...

Page 37: ...ug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and...

Page 38: ...of any vehicle beyond factory specifications including those that affect the weight distribution stability or speed of the vehicle can cause serious personal injury or death CLUB CAR LIMITED FOUR YEA...

Page 39: ...OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRA...

Page 40: ...or reasonably equivalent to the warranted product or defective component at no cost to the purchaser Repair shall mean remedying a defect in the charger or component thereof at no cost to the purchas...

Page 41: ...services are also excluded from this warranty WARRANTY LIMITATIONS CLUB CAR s liability under this limited warranty shall be to replace a defective Computer or Controller Replacement shall be furnishi...

Page 42: ...2003 Carryall Electric Vehicle Owner s Manual...

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Page 44: ...Carryall Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102318604 Edition Code 0802C00000...