PERIODIC MAINTENANCE
Gearcase Lubrication
10
1. Lubricant Level Indicator 2. Drain Plug 3. Fill Plug
1. Fill Plug
2. Drain Plug
2558
Figure 10-19
Transmission Level Indicator, Fill and Drain
Plugs
2480
Figure 10-20
Rear Differential Fill and Drain Plugs
Front differential:
Clean and install the drain plug (2) and washer before filling the front differential with new lubricant
Tighten the drain plug to 108 in-lb (12 N·m). Use a funnel when filling the front differential through the lubricant
level indicator hole (1).
See Periodic Lubrication Schedule on page 10-6.
Tighten the level indicator plug to
120 in-lb (14 N·m).
Transmission:
Use the lower plug (2) for drainage
. Remove both drain (2) and fill plugs (3) to allow the lubricant to
drain faster.
See preceding NOTE.
Clean and install the drain plug (2) before filling transmission with new lubricant
. Tighten drain plug to
96 in-lb (11 N·m). Remove fill plug (3) and lubricant level indicator plug (1). Using a funnel, fill transmission to the
bottom of the level indicator hole (1) with specified lubricant.
See Periodic Lubrication Schedule on page 10-6.
Apply Loctite 567 to the threads of the fill plug (3) and level indicator plug (1) and tighten them to 21 ft-lb (28 N·m).
Rear differential:
Use the lower plug (2) for drainage
. Remove both drain (2) and fill plugs (1) to allow the lubricant to
drain faster.
See preceding NOTE.
Clean and install the drain plug (2) and washer before filling the rear differential with new lubricant
Tighten the drain plug to 96 in-lb (10.8 N·m). Remove fill plug (1). Using a funnel, fill the differential through the fill hole
(1) with specified oil type and volume.
See Periodic Lubrication Schedule on page 10-6.
Apply Loctite 567 to the
threads of the fill plug (1) and tighten to 21 ft-lb (28 N·m).
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Page 10-17
Summary of Contents for Carryall 1500 2016
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