ELECTRICAL COMPONENTS: GASOLINE
VEHICLES
Battery
13
DANGER
– External: Flush with water. Call a physician immediately.
– Internal: Drink large quantities of milk or water. Follow with milk of magnesia or vegetable
oil. Call a physician immediately.
– Eyes: Flush with water for 15 minutes. Call a physician immediately.
GENERAL INFORMATION
See preceding DANGER statement.
Gasoline vehicles are equipped with 12-volt, low-maintenance batteries. When changing a 12-volt battery in any
gasoline-powered vehicle, the same size battery with adequate amperage ratings should be used as a replacement.
The manufacturer recommends a group 70, side-post battery (CC P/N 103496801), with a 650 cranking amp rating at
32 °F (0 °C), 500 CCA at 0 °F (-17.8 °C) and a reserve capacity of at least 105 minutes. The group 70 classification
indicates battery size: 8-1/4 inches W x 6-1/2 inches D x 7-1/4 inches H (21.0 cm W x 16.5 cm D x 18.4 cm H). It is
important to use the proper size to ensure that the battery clamp will fit correctly.
TESTING THE BATTERY
See Test Procedure 1 – Battery on page 11-9.
PREVENTIVE MAINTENANCE
1.
To keep the battery in good operating condition, remove corrosion immediately. Post connections should be
clean and tight. Frayed or worn wires should be replaced. After all cables have been connected and properly
tightened to 80 in-lb (9 N·m), coat terminals with Battery Terminal Protector Spray (CC P/N 1014305) to prevent
future corrosion.
2.
The battery should be kept clean and dry to prevent self-discharge. Dirt, grime, and acid spillage should be
removed. Wash the battery with a bristle brush and a solution of water and bicarbonate of soda (1 cup (237 mL)
baking soda – per 1 gallon (3.8 L) of water). Rinse with water. Do not allow any solution to enter the battery
through the vent cap holes.
See Self-Discharge on page 13-19.
3.
Maintain the proper water level.
See Water Level on page 13-19.
4.
Check the battery periodically to ensure that it is in a full state of charge.
See Charging the Battery on page
5.
Keep the battery hold-down clamp tight.
See Vibration Damage on page 13-20.
SELF-DISCHARGE
Dirt and battery acid can provide a path for a small current draw that slowly discharges the battery. To prevent
self-discharge, the battery should always be kept clean.
Hot weather also has an effect on a battery’s self-discharge rate. The higher the temperature, the quicker a battery will
discharge. Therefore, the battery should be checked more often in hotter climates. When storing the battery, keep it in
a cool place.
See Battery Storage on page 13-21.
WATER LEVEL
The water level should be checked semi-annually to ensure the proper level is maintained. Never allow the water level
to fall below the tops of the plates because this will cause the exposed part of the plate to become permanently inactive.
Check the water level more frequently in hot weather and when the battery becomes old.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Page 13-19
Summary of Contents for Carryall 1500 2016
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