GASOLINE ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
Fuel System
15
WARNING
• Never attempt to siphon fuel with a hose that does not have a built-in suction device.
• Never attempt to siphon fuel with your mouth.
12.
Disconnect the black wire and orange wire from the fuel level sensor on the tank. Do not remove the lower
nut from the center stud of the sensor.
13.
Remove the nut from the strap end below the passenger seat area.
14.
Lift the strap end and remove the opposite end from the slotted bracket.
15.
Remove the passenger side bed latch bracket from the frame.
16.
Remove the fuel tank.
Fuel Tank Storage or Disposal
1.
Remove the cap from the tank and thoroughly rinse it with water. The cap may be discarded or kept as a spare.
2.
Use a well-ventilated area and flush the fuel tank with water to remove any remaining fuel.
3.
Set the tank upside down in a well-ventilated area so that the water can drain. Allow the tank to sit for 24
hours to dry.
See following WARNING.
WARNING
• Dispose of wastewater and fuel tank in accordance with federal, state, and local laws and ordinances.
4.
Store the tank upside down with the cap installed in a well-ventilated area.
Fuel Tank Installation
1.
Install the fuel tank in the vehicle.
2.
Insert the tab end of the strap into the frame bracket and place the strap in the indentions on the tank.
3.
Feed the threaded tab end down into the bottom of the frame. Install a nylon locknut and tighten the nut to
40 in-lb (4.5 N·m).
See following NOTE.
4.
Connect the clear vent tube to the fuel tank vent and secure the tube with a new clamp.
5.
Connect the fuel line to the fuel tank shut-off valve and secure the line with a new clamp.
6.
Connect the black wire and orange wire to the sensor
7.
Slide the rubber boot over the stud.
8.
Install the passenger-side bed latch bracket on the frame with a bolt and flanged nylon locknut. Tighten the
hardware to 20 ft-lb (27 N·m).
9.
Install the seat frame on the vehicle frame. Secure the seat side plates with bolts, flat washers, and flanged
locknuts. Tighten the nut to 37 ft-lb (50 N·m).
10.
Install the top portion of the ROPS.
See ROPS Installation, Section 4, Page 4-8.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Page 15-17
Summary of Contents for Carryall 1500 2016
Page 2: ......
Page 432: ...NOTES...
Page 433: ...NOTES...
Page 434: ...NOTES...
Page 435: ......
Page 436: ......
