15
Clutches
GASOLINE ENGINE, MUFFLER, FUEL
SYSTEM, AND CLUTCHES
Drive Clutch Component Inspection – Three-Weight Design
1.
Inspect the rollers (6) and pins (7)
. Ensure they rotate freely without roughness or
loose play. If they do not, the entire drive clutch must be replaced. The rollers and pins can not be replaced.
2.
Inspect the weights (11). There should be no noticeable wear. If the weights are worn, scratched, or damaged,
replace them.
2.1.
Remove the bolts (14) and flex locknuts (13) that secure the weights (11) to the moveable sheave (12).
2.2.
Install new weights with bolts and flex locknuts. Tighten the locknuts to 45 in-lb (5 N·m).
Drive Clutch Assembly – Three-Weight Design
NOTE:
The drive clutch components are marked with an “X” to assist in correct reassembly. It is important to note the
location of the “X” on the components and be sure to align the “X’s” when assembling the drive clutch.
1.
Place the moveable sheave (12), shim (10) and spider (5) onto the fixed sheave (15). Note the location of the “X”
so the remaining components with an “X” can be aligned
2.
Use a spider removal tool (P/N 103865301) to tighten the moveable sheave and spider to 265 ft-lb (359 N·m).
3.
Install the spacer (4) and spring (5) onto the shaft.
4.
Place the cover plate (2) onto the shaft.
5.
Pull the moveable sheave upward and start threading bolts (1) into holes.
6.
Use a crisscross pattern to continue tightening the bolts to 113 in-lb (12.7 N·m).
Drive Clutch Installation
1.
Place the drive clutch assembly on the crankshaft taper.
2.
Install the mounting washer and new retaining bolt. Tighten new retaining bolt to 21 ft-lb (28.5 N·m).
3.
Install the drive belt as instructed.
See Drive Belt Installation on page 15-30.
4.
Install the clutch outer cover and tighten the bolts to 72 in-lb (8.0 N·m).
5.
Secure the top air filter hose (outlet) to the filter canister.
See following NOTE.
NOTE:
Ensure the hose contacts the canister and the clamp is installed tightly between the port bead and canister.
6.
Connect battery and spark plug wire(s).
See Side-Post Battery: Connecting the Battery – Gasoline/Diesel
7.
Drive the vehicle and check for proper operation.
DRIVEN CLUTCH
See General Warnings, Section 1, Page 1-2.
CAUTION
• Be very careful with the clutches. A clutch that has been dropped will not be properly balanced. If
either clutch is dropped, assume that it is damaged and replace it.
Driven Clutch Removal
1.
Disconnect battery and spark plug wire(s).
See Side-Post Battery: Disconnecting the Battery –
Gasoline/Diesel Vehicles on page 1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
Page 15-34
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Summary of Contents for Carryall 1500 2016
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