16
Exhaust System
DIESEL ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
3.
Remove the springs from the intermediate pipe and manifold pipe and remove the pipe.
MANIFOLD PIPE REMOVAL
1.
Remove the three bolts and flange-head locknuts
.
2.
Separate the manifold pipe from the engine exhaust manifold.
2181
Figure 16-6
Diesel Manifold Pipe Flange
MANIFOLD PIPE INSTALLATION
1.
Clean both the exhaust manifold and the manifold pipe flanges with a scraper or wire brush.
2.
Use a new high-temperature flange gasket (CC P/N 102422301) and align the manifold pipe so the bend directs
the pipe in and slightly down.
3.
Install new bolts and flange-head locknuts. Tighten the hardware to 21 ft-lb (28.5 N·m)
.
INTERMEDIATE PIPE INSTALLATION
1.
Secure the intermediate pipe to the manifold pipe with new springs.
See following WARNING and NOTE.
WARNING
•
Always wear eye protection when springs are removed or installed.
NOTE:
Shift the end of the muffler inlet and intermediate pipe from side to side to relax and connect the springs.
2.
Secure the intermediate pipe to the muffler inlet with new springs.
See previous NOTE and WARNING.
3.
Align the muffler with the intermediate pipe and tighten the muffler spring suspension bracket bolts to 21 ft-lb (29
N·m).
MUFFLER INSTALLATION
NOTE:
Replace springs that show signs of brittleness, broken coils, or loss of tension.
Page 16-6
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Summary of Contents for Carryall 1500 2016
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