BODY AND TRIM
Roll-Over Protective Structure (ROPS)
4
4
1
2
3
*23
*24
*18
*16
*21
*22
*25
*19
9
8
10
11
12
6
6
*17
*20
5
7
*Four Passenger Vehicles Only
2357
Figure 4-1
Roll-Over Protective Structure (ROPS) – Two and Four Passenger
ROPS REMOVAL
NOTE:
Follow steps 1 through 3 for 2-passenger vehicles and steps 1 through 8 for 4-passenger vehicles. ROPS
removal will be easier with the aid of an assistant and a rubber mallet.
1.
Remove the upper four bolts (1) and four flanged nuts (2) that secure the top structure (3) to the two side supports
(4), and remove the top structure
2.
Remove the the four bolts (5) and four flanged nuts (6) that secure the two side supports (4) to the seat support
(7) and the front cowl supports (8).
3.
2 passenger vehicles:
Remove the two side supports (4).
See following NOTE.
NOTE:
It may facilitate removal to use a rubber mallet to disengage the rear-most tube of the side support first. Finally,
disengage the front end of the tube by simultaniously twisting side to side and lifting.
4.
Remove the two hex-head bolts (24) and two flanged lock nuts (25) securing the top brace (23). Remove
top brace from vehicle.
5.
Remove the hex-head bolts (18) and flanged lock nuts (19) securing the rear support tubes (16) to the rear
seat support (17).
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
Page 4-7
Summary of Contents for Carryall 1500 2016
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